Soft Plastic Granulation Line
Customers can choose between our versatile two-stage, three-stage, and four-stage machines tailored to meet diverse production demands. With an innovative design ensuring seamless compatibility and superior granulation efficiency, our granulator excels in recycling dirty waste and repurposing scraps. The gear box is crafted with a high-torque design for low noise and smooth operation. Enhanced by a specially engineered screw, it expertly addresses particle black spots and color differences. Equipped with a forced feeding mechanism and hydraulic mesh changer, it maximizes capacity while conserving energy. Further, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and premium solid particles.
Hard Plastic Granulation Line
This Machine Line is engineered to heat and melt a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into uniformly sized particles. During this dynamic process, the plastic is swiftly rotated, thoroughly stirred, and meticulously rubbed, resulting in uniform particle size and shape. This enhancement significantly boosts the plastic's reprocessing performance and overall quality.
Our machine line is instrumental in minimizing plastic degradation and producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. User-friendly and highly efficient, it represents a practical and popular choice in the PP, PE recycling domain, consistently delivering outstanding results.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exploring the Promising Horizons and Unparalleled Advantages of the Booming Plastic Recycling Industry
1. Environmental Protection
Combat Pollution: Plastic recycling is a powerful means to dramatically cut down on environmental pollution, effectively safeguarding our precious land and water resources from the destructive impact of plastic waste.
Preserving Our Resources: By committing to the recycling and reuse of plastic products, we can significantly reduce the dependence on virgin plastics and conserve crucial non-renewable resources, like oil.
2. Policy Support
Government Initiatives: With a growing emphasis on environmental considerations, governments worldwide are rolling out a plethora of policies and regulations designed to champion and propel the growth of the plastic recycling sector.
Economic Boost: In certain nations, governments are incentivizing the plastic recycling companies with attractive tax breaks and subsidies, thereby energizing the industry's expansion.
3. Market Demand
Corporate Interest: As environmental awareness gains momentum, a rising tide of businesses is increasingly turning to recycled plastics to lessen their ecological impact.
Consumer Inclination: The shift towards eco-friendly products is palpable, with consumers eagerly willing to pay a premium for items crafted from recycled materials, underlining the growing demand.
4. Technological Progress
Innovative Recycling: As plastic recycling technologies advance, the process becomes ever more efficient, cost-effective, and yields superior quality results.
Pioneering Applications: Innovations in materials and processes are unlocking new avenues for recycled plastics, opening up their use across diverse sectors such as construction and textiles.
5. Global Trends
International Alliances: Environmental bodies and corporations across the globe are fortifying their alliances to collectively drive the advancement of the plastic recycling industry.
Unified Standards: The creation of international standards elevates the quality of recycled plastics, facilitating their broader circulation and adoption in the global marketplace.
As we look to the future, the plastic recycling industry stands on the brink of expansive prospects and immense advantages. It not only curtails environmental degradation and conserves valuable resources but also benefits from the dual thrust of supportive policies and burgeoning market demand. With the relentless progress in technology and bolstered global partnerships, the plastic recycling industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the end product and the necessary production capacity. We are committed to recommending the most effective granulation line configuration tailored to the customer's budgetary framework.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: With a straightforward design and cost-effectiveness, it is ideal for handling standard plastics (like single-material PP, PE novel materials). However, its adaptability to mixed or impurity-laden recycled plastics is limited, with a constrained processing capacity.
Twin Screw: Exhibits robust mixing capabilities, ideal for recyclable and mixed materials (such as PP, PE composites), or modified plastics necessitating additive incorporation (like flame retardants, colorants), ensuring higher production yield and stability.
Triple Screw: Predominantly employed in high-output, high-precision contexts (e.g., premium engineering plastic granulation), it carries higher costs and complex maintenance requirements.
Recommendation: For recycled or mixed-modified raw materials, a twin-screw granulator is advisable. Conversely, if dealing with single material and constrained by budget, a single screw granulator presents a viable alternative.
Q: What is the hourly or daily production range? Can it be customized?
A: Small Granulator: Capable of achieving 50-200 kg/hour, making it perfectly suited for startups or small-scale production operations.
Medium-sized granulator: Capable of producing between 200-500 kg/h, this versatile equipment is a staple in recycling plants and modified plastic facilities, delivering reliable performance and enhancing productivity.
Large granulator: Engineered for exceptional output exceeding 500 kg/hour, this powerhouse requires integration with high-power motors and an advanced automation system for optimal functionality.
Adjustment method: Easily modify production capacity by fine-tuning the screw speed, adjusting the feeding rate, or altering the mold aperture, granting you precise control over the granulation process.
Q: Can it handle challenges like high humidity, impurities, or mixed plastics? And what about the necessity for pre-processing of materials, such as crushing or cleaning?
A: While some machinery can be coupled with a pre-drying system, such as a hopper dryer, it's important to note that high humidity raw materials, like unwashed recycled bottles, will require further pre-treatment like centrifugal dehydration.
Q: Is the machine compatible with various types of melted plastics? Are there adjustments needed when transitioning between different raw materials?
A: The melt index plays a crucial role; materials with a higher melt index (MI), such as LDPE with MI=10, exhibit superior flowability and are easier to process compared to those with a lower MI, like HDPE with MI=2.
Q: What measures ensure the uniformity, density, and shape of the granulated particles?
A: Achieving particle uniformity relies on an expertly crafted screw design; a larger aspect ratio promotes consistent plasticization, while precise temperature control maintains ideal processing conditions.
The shaping of particles is influenced by the cutting method employed:
Underwater strip cutting: Delivers regular particles, perfect for applications with high-precision demands.
Hot cutting grain: Offers high efficiency, though it may result in particles with slight burrs.
Join Forces with Us to Pioneer a Sustainable Future in Plastic Recycling!
Audited Supplier 
){kind=link}