Soft Plastic Granulation Line
Customers are presented with an array of choices, offering two-stage, three-stage, and four-stage machines tailored to your unique production needs. Our innovatively designed granulator ensures unparalleled compatibility and exceptional granulation, making it ideal for recycling various dirty waste and producing high-quality scraps. The gear box boasts a robust high torque design, promising low noise and smooth operation. A specially engineered screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. Tailored to match material characteristics, it features a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving energy. Additionally, our advanced vacuum and conventional exhaust systems adeptly remove moisture, exhaust gases, and impurities, ensuring a stable extrusion process resulting in superior solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line is designed to expertly heat and melt a wide range of plastic raw materials. It employs a high-speed rotating cutter to transform melted plastic into small, uniform particles. During this dynamic cutting process, the plastic is rapidly rotated, stirred, and rubbed, which results in more uniform particle size and shape, significantly enhancing the plastic's reprocessing performance.
Our machine Line is an invaluable asset in mitigating plastic degradation while producing superior quality particles. It is the perfect solution for clients engaged in recycling PP, PE, and other hard material plastics. With its user-friendly operation, this highly practical granulation recycling model has gained widespread popularity within the PP and PE recycling sectors. Discover the ease and efficiency of our versatile machine, a true champion in the realm of high-grade plastic recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the transformative power of plastic recycling as it actively combats environmental degradation by minimizing plastic waste, thus safeguarding our precious land and water resources from harm.
Resource Conservation: By recycling and reusing plastic products, we can significantly decrease the need for new plastics, thereby conserving non-renewable resources like oil and making a substantial contribution to sustainable resource management.
2. Policy Support
Government Promotion: Environmental preservation is a global priority, prompting governments worldwide to introduce an array of policies and regulations that bolster the burgeoning plastic recycling industry.
Economic Incentives: Some governments offer lucrative tax breaks and financial subsidies to plastic recycling companies, spurring further growth and encouraging innovative practices within the industry.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics, driven by the desire to diminish their ecological footprint.
Consumer Preference: Eco-consciousness is on the rise, fostering a market where consumers are eager to invest in products crafted from recycled materials, often willing to pay premium prices for these sustainable choices.
4. Technological Progress
Recycling Technology: As technology evolves, plastic recycling processes are becoming more efficient, cost-effective, and capable of producing higher-quality materials.
Innovative Applications: The creation of new materials and processes unlocks a multitude of opportunities for recycled plastics, allowing their use in diverse fields such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: Around the globe, environmental organizations and businesses are forging alliances to drive forward the development of the plastic recycling sector.
Standardization: The establishment of international standards elevates the quality of recycled plastics, enhancing their marketability and circulation on a global scale.
The plastic recycling industry is brimming with potential and benefits, from reducing pollution and conserving resources to thriving under strong policy support and surging market demand. With ongoing technological advances and strengthened global partnerships, the future of plastic recycling is nothing short of radiant.
Q: What is the price of a plastic granulation line?
A: The cost is influenced by the desired cleanliness level of the final material and production capacity requirements. We are committed to recommending the most efficient granulation line tailored to your budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one suits my needs best?
A:Single Screw: Characterized by simplicity and cost-effectiveness, ideal for processing standard plastics like single material PP or PE. However, it shows limited adaptability to mixed or impurity-laden recycled materials, with restricted processing capabilities.
Twin Screw: Boasting robust mixing capabilities, it excels at handling recycled and mixed materials (e.g., PP, PE mixtures) or modified plastics requiring additives, delivering higher yields with consistent stability.
Triple Screw: Perfect for scenarios demanding high output and precision (e.g., high-end engineering plastic granulation), though it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. If working with single materials and budget constraints, the single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: With a robust capacity of 50-200 kg/hour, this granulator is impeccably designed for startups or small-scale production setups, offering efficiency and reliability without compromising on performance.
Medium-Sized Granulator: Delivering a capacity of 200-500 kg/h, this granulator stands out as a cornerstone in recycling and modified plastic plants, providing consistent and versatile performance for diverse recycling needs.
Large Granulator: Engineered for superior output, this granulator is capable of processing over 500 kg/hour. It requires integration with a high-power motor and an advanced automation system, ensuring seamless, high-volume production.
Adjustment Method: Fine-tune capacity effortlessly by adjusting the screw speed, feeding speed, or mold aperture, allowing for precise control and adaptability to varying production requirements.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there any preliminary processing steps required, such as crushing and cleaning, to optimize performance?
A: Some equipment can be seamlessly integrated with a pre-drying system, like a hopper dryer, but high humidity raw materials, including unwashed recycled bottles, necessitate additional pre-treatment solutions, such as centrifugal dehydration, to ensure optimal performance.
Q: Does it support a variety of melted plastic types? Is equipment adjustment necessary when switching between different raw materials?
A: The melt index significantly influences material flowability. For instance, materials like LDPE with a melt index of 10 offer easier processing compared to options such as HDPE with a melt index of 2.
Q: How can one effectively control the uniformity, density, and shape of the produced particles?
A: The uniformity of particles hinges on strategic screw design, such as utilizing a larger aspect ratio for enhanced, uniform plasticization, alongside precise temperature control for consistency.
The particle shape is influenced by the cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for applications demanding high precision and uniformity.
Hot Cutting Grain: Features high efficiency, though the process may result in particles with minor burrs.
Partner with us for a sustainable future in plastic recycling, leveraging innovative solutions and cutting-edge technology to revolutionize the way we recycle and repurpose plastic materials.
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