Soft Plastic Granulation Line
Our advanced granulation systems offer the flexibility to tailor your production with options for two-stage, three-stage, and four-stage machines, meeting diverse operational needs. Designed with precision, these machines deliver exceptional compatibility and superior granulation quality, making them ideal for recycling contaminated waste and scrap. Featuring a high-torque, low-noise gearbox, our smooth-operating systems also include a specially engineered screw design to effectively address particle discoloration and black spot issues. Each unit is outfitted with forced feeding and a hydraulic mesh changer to optimize capacity and power efficiency. Furthermore, with integrated vacuum and conventional exhaust systems, our machines efficiently eliminate moisture, gases, and impurities, ensuring consistent extrusion performance and the production of high-quality solid particles.
Hard Plastic Granulation Line
Engineered for efficiency, this machine line expertly heats and melts a wide array of plastic raw materials. Utilizing a high-speed rotating cutter, it slices the molten plastic into uniformly sized particles. The rapid rotation, stirring, and friction during the cutting process enhance the uniformity of particle size and shape, significantly boosting the reprocessing capabilities and overall performance of the plastics.
This state-of-the-art machine line is pivotal in minimizing plastic degradation and producing superior quality particles, making it an invaluable asset for clients engaged in recycling hard materials like PP and PE. Its user-friendly operation and practical granulation recycling mode have earned it wide acclaim in the PP, PE recycling sector, offering an effective solution for enhancing recycling efficiency and output quality.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through the ingenious process of plastic recycling, the detrimental environmental pollution caused by plastic waste is significantly reduced, ensuring minimal damage to our precious land and water resources.
Resource Conservation: By skillfully recycling and reusing plastic products, we can substantially decrease the demand for virgin plastics, thereby conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: In a global effort to prioritize environmental protection, governments are rolling out various policies and regulations to actively encourage and support the thriving development of the plastic recycling industry.
Economic Incentives: Many governments worldwide offer enticing tax incentives and subsidies to plastic recycling companies, further fueling the industry's dynamic growth.
3. Market Demand
Enterprise Demand: As awareness of environmental protection heightens, more enterprises are opting for recycled plastics to significantly reduce their environmental footprint.
Consumer Preference: There's a booming demand for eco-friendly products, with consumers eagerly ready to invest in products enriched with recycled materials.
4. Technological Progress
Recycling Technology: The ever-evolving advancements in plastic recycling technology have made the process remarkably efficient, cost-effective, and of superior quality.
Innovative Applications: The emergence of novel materials and processes unlocks new opportunities for recycled plastics across diverse fields, such as building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Around the globe, environmental organizations and enterprises are forming robust partnerships to collectively propel the plastic recycling industry forward.
Standardization: The creation of international standards enhances the quality of recycled plastics, facilitating their seamless circulation and utilization in the global marketplace.
The plastic recycling industry holds vast potential and distinct advantages. It not only dramatically reduces environmental pollution and conserves resources but thrives under the dual boost of policy support and market demand. With relentless technological innovation and strengthened global cooperation, the industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: The price is contingent upon the desired cleanliness of the final material and the required production capacity. We recommend the most effective granulation line combination based on the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Offers a straightforward structure and low cost, ideal for processing ordinary plastics (like single material PP, PE new materials), but not well-suited for mixed or impurity-laden recycled materials, with limited processing capacity.
Twin Screw: Boasts strong mixing capabilities, perfect for processing recycled materials, mixed substances (such as PP, PE composites), or modified plastics needing additive integration (like flame retardants, colorants), with enhanced output and stability.
Triple Screw: Highly preferred in scenarios demanding high output and precision (like high-end engineering plastic granulation), although it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, we recommend a twin-screw granulator. For single raw materials within a limited budget, a single screw granulator is a wise choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Delivers 50-200 kg/hour, making it an ideal choice for startups or small-scale production.
Medium-Sized Granulator: Unlock the power of efficiency with our granulator that offers a robust capacity of 200-500 kg/h, perfect for recycling plants and modified plastic plants. Experience seamless operation and optimized performance.
Large Granulator: Elevate your production capabilities with our large granulator, boasting a capacity of over 500 kg/hour. Designed to pair with a high-power motor and sophisticated automation system for unparalleled efficiency.
Adjustment Method: Effortlessly fine-tune production output by adjusting the screw speed, feeding speed, or mold aperture, ensuring ideal capacity for your specific needs.
Q: Can the system handle varying conditions like high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning required for optimal performance?
A: Our advanced machinery can be complemented with a pre-drying system like a hopper dryer, but for high humidity raw materials (e.g., unwashed recycled bottles), additional pre-treatment such as centrifugal dehydration is recommended to ensure efficiency.
Q: Is the equipment versatile enough to support different types of melted plastics? Are adjustments required when switching between various raw materials?
A: Materials with a higher melt index exhibit stronger flowability. For instance, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2, indicating the flexibility and adaptability of our machinery.
Q: What methods are used to control the uniformity, density, and shape of the plastic particles?
A: The uniformity of particles is influenced by the expertly crafted screw design, where a larger aspect ratio facilitates more uniform plasticization. Precision in temperature control further enhances consistency.
Particle Shape Determination: Explore different cutting methods to achieve desired particle shapes:
Underwater Strip Cutting: Achieve regular particles that meet high-precision requirements with this method's consistent results.
Hot Cutting Grain: Benefit from high-efficiency operations, though some particles may exhibit burrs.
Collaborate with Us for a Greener Tomorrow in Plastic Recycling
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