Soft Plastic Granulation Line
Customers have the flexibility to choose between two-stage, three-stage, or four-stage machines tailored to their specific production needs. Engineered with a superior design, this granulator promises exceptional compatibility and delivers enhanced granulation results. It excels in recycling contaminated waste and producing high-quality scraps. The gear box is crafted for high torque, ensuring low noise and seamless operation. A uniquely designed screw enhances coordination, effectively addressing issues of particle discoloration and black spots. Tailored to the material's properties, the granulator features forced feeding and a hydraulic mesh changer, boosting capacity while conserving energy. Furthermore, advanced vacuum and conventional exhaust systems proficiently remove moisture, gases, and impurities, ensuring steady extrusion and producing top-grade solid particles.
Hard Plastic Granulation Line
This sophisticated machine line is adept at heating and melting a variety of plastic raw materials. It employs a high-speed rotating cutter to meticulously slice the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped particles. This enhances the plastic's reprocessing capabilities, ensuring superior performance.
This advanced machine line is instrumental in minimizing plastic degradation and producing superior quality particles. It is an invaluable asset for clients looking to recycle PP, PE, and other hard plastic materials. User-friendly and efficient, this granulation recycling model has gained widespread acclaim in the PP, PE recycling sector for its practicality and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engage in a cleaner, greener future as plastic recycling significantly curtails environmental pollution, minimizing harm to our precious land and water resources.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can reduce the thirst for virgin plastics, conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental conservation, introducing a variety of policies and regulations to invigorate the plastic recycling industry's growth.
Economic Incentives: In certain countries, governments offer enticing tax incentives and subsidies to plastic recycling enterprises, propelling industry advancement.
3. Market Demand
Enterprise Demand: With a growing consciousness for environmental stewardship, a surge of enterprises are opting for recycled plastics to shrink their ecological footprints.
Consumer Preference: As eco-friendly product demand swells, consumers are willing to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless march of plastic recycling technology enhances the recycling procedure, boosting efficiency, cost-effectiveness, and quality.
Innovative Applications: Pioneering new materials and processes open doors for recycled plastics in diverse fields, spanning building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental entities and businesses globally are aligning efforts to collectively champion the plastic recycling industry's evolution.
Standardization: Creating international standards elevates recycled plastics' quality, facilitating their global market circulation and utilization.
The plastic recycling industry stands at the cusp of vast possibilities and outstanding advantages. It not only combats environmental pollution and conserves resources but also receives robust support from proactive policies and burgeoning market demand. Fueled by technological revolutions and fortified by global partnerships, the plastic recycling industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the desired cleanliness of the final material and targeted production capacity. We eagerly offer tailored granulation line solutions aligned with the customer's budget range, ensuring optimal efficiency.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With a straightforward design and cost-effectiveness, this option is ideal for standard plastic processing (such as uniform PP or PE materials). However, it shows limited adaptability to mixed or impurity-laden recycled materials, thus offering a constrained processing capacity.
Twin Screw: Renowned for its robust mixing capacity, it's perfect for recycled, blended (like PP, PE hybrids), or modified plastics needing additives (e.g., flame retardants, colorants), ensuring higher output and dependable stability.
Triple Screw: Tailored for high-output, precision-demanding scenarios (like high-end engineering plastic granulation), it offers excellence at a premium cost and intricate maintenance.
Suggestion: For recycled or mixed-modified raw materials, opt for a twin-screw granulator. If dealing with single materials and budget constraints exist, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Tailored for startups or small-scale production, this nimble granulator processes a noteworthy range of 50-200 kg/hour, making it an ideal choice for emerging businesses eager to step into the recycling arena.
Medium Sized Granulator: A staple in recycling plants and modified plastic facilities, this versatile granulator efficiently handles 200-500 kg/h, bridging the gap between small-scale operations and large industrial needs.
Large Granulator: Designed for heavy-duty applications, this powerhouse tackles over 500 kg/hour, showcasing its robust engineering paired with high-power motors and advanced automation systems.
Adjustment Method: Seamlessly adjust capacity by fine-tuning the screw speed, modulating the feed rate, or altering the mold aperture, offering precise control over production parameters.
Q: Can it handle high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary?
A: While some systems incorporate an integrated pre-drying solution, such as a hopper dryer, raw materials with high moisture content (like unwashed recycled bottles) necessitate additional steps like centrifugal dehydration.
Q: Does the machine support various melted plastic types? Is equipment adjustment needed when switching raw materials?
A: Materials with a higher melt index boast superior flowability; for example, LDPE with MI=10 processes more smoothly than HDPE with MI=2, necessitating less adjustment.
Q: What methods ensure control over the uniformity, density, and shape of the particles?
A: Particle uniformity is intricately linked to screw design, with a larger aspect ratio promoting more consistent plasticization, coupled with precise temperature control.
The particle shape is influenced by the cutting technique:
Underwater Strip Cutting: Produces uniform particles, meeting exacting standards for high-precision applications;
Hot Cutting Grain: Offers impressive efficiency, though may introduce burrs as a trade-off.
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