Soft Plastic Granulation Line
Customers can freely select from two-stage, three-stage, and four-stage machines, tailor-made to meet unique production demands. Our innovative design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling contaminated waste and recycling scraps. With a high-torque gearbox, it operates with minimal noise and maximum efficiency. The special screw design enhances synchronization, effectively addressing particle discoloration and black spot issues. Depending on the material's properties, the machine comes equipped with a forced feeding system and a hydraulic mesh changer for increased capacity and energy savings. Furthermore, the incorporation of vacuum and conventional exhaust systems adeptly eliminates moisture, exhaust gases, and impurities, guaranteeing more stable extrusion and superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art machine line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to precisively slice the melted plastic into small, uniform particles. Throughout the cutting process, the machine's rapid rotation, stirring, and rubbing ensure that the plastic particles attain consistent size and shape, significantly enhancing the reprocessing capabilities of the plastic.
The machine line is meticulously designed to mitigate plastic degradation and deliver superior particle quality, proving itself as an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Additionally, its user-friendly operation defines granulation recycling practices, earning widespread popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner future with plastic recycling! This innovative solution dramatically cuts down on environmental pollution caused by plastic waste, safeguarding our precious land and water resources.
Resource Conservation: By championing the recycling and reuse of plastic products, we can significantly reduce the reliance on virgin plastics. This approach conserves non-renewable resources, like oil, making it a sustainable choice for future generations.
2. Policy Support
Government Promotion: Around the globe, governments are passionately advocating for environmental protection. Numerous policies and regulations have been enacted to bolster and support the thriving plastic recycling industry.
Economic Incentives: In a bid to propel the industry forward, some nations offer tax benefits and subsidies to innovative plastic recycling companies, ensuring their growth and market penetration.
3. Market Demand
Enterprise Demand: As the world becomes more eco-conscious, an increasing number of enterprises are opting for recycled plastics to minimize their environmental impact and champion sustainability.
Consumer Preference: The allure of eco-friendly products is growing, with consumers showing a willingness to pay a premium for goods crafted from recycled materials, reflecting a shift towards a greener lifestyle.
4. Technological Progress
Recycling Technology: Witness the future with ever-evolving plastic recycling technology! These advancements are making recycling processes more efficient, cost-effective, and yielding higher-quality outcomes than ever before.
Innovative Applications: The advent of new materials and processes opens doors for recycled plastics, allowing their use in diverse fields like building materials and textiles, broadening their impact and utility.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are joining forces, fostering collaboration to propel the plastic recycling industry into a new era of growth and innovation.
Standardization: The creation of international standards is pivotal in enhancing the quality of recycled plastics, facilitating their circulation and global market integration, thereby amplifying their reach and acceptance.
The plastic recycling industry is on the cusp of a transformation. It offers immense potential and undeniable advantages, from minimizing environmental pollution to resource savings. Supported by dynamic policy frameworks and burgeoning market demand, coupled with technological strides and robust global partnerships, the industry is poised for a bright and sustainable future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. We are committed to recommending the most effective granulation line tailored to your budgetary needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one best suits my requirements?
A:Single Screw: With its straightforward design and cost-effectiveness, this choice is ideal for processing standard plastics (e.g., single material PP, PE). However, it has limitations when dealing with mixed or impurity-laden recycled materials and offers a limited processing capacity.
Twin Screw: Known for its robust mixing capabilities, it excels in processing recycled or mixed materials (such as PP, PE blends) and modified plastics requiring additive incorporation (e.g., flame retardants, colorants), delivering higher yields and stability.
Triple Screw: Typically used in scenarios demanding high output and precision (like high-end engineering plastic granulation). It comes with a higher cost and more complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If your materials are singular and budget constraints exist, a single screw granulator presents a viable option.
Q: What is the production capacity per hour or day? Can it be adjusted?
A: Small Granulator: Boasting an impressive capacity of 50-200 kg/hour, this granulator is tailor-made for startups or small-scale production operations.
Medium-Sized Granulator: With a throughput of 200-500 kg/h, this granulator is a staple in recycling facilities and modified plastic plants, delivering consistent and reliable performance.
Large Granulator: Designed for heavy-duty operations, this granulator exceeds 500 kg/hour and pairs seamlessly with high-power motors and sophisticated automation systems for unmatched efficiency.
Adjustment Method: Fine-tuning the granulator's capacity is a breeze by adjusting parameters such as screw speed, feeding rate, or mold aperture, ensuring optimal performance tailored to your needs.
Q: Can this machine adeptly handle high humidity levels, impurities, or diverse mixed plastics? What pre-processing, such as crushing or cleaning, is necessary for materials?
A: Equipping the system with a pre-drying feature, like a hopper dryer, is possible. However, high humidity materials, such as unwashed recycled bottles, demand additional pre-treatment steps, including centrifugal dehydration, to achieve optimal results.
Q: Does the granulator support various types of melted plastics? Is equipment adjustment required when changing raw materials?
A: The melt index profoundly influences material flowability, where higher indices, such as LDPE with MI=10, offer easier processing compared to lower indices like HDPE with MI=2, allowing for seamless adaptability.
Q: What are the best practices to control the uniformity, density, and shape of the particles produced?
A: Achieving particle uniformity hinges on sophisticated screw design, where a greater aspect ratio promotes uniform plasticization, combined with precise temperature control for consistent quality.
The particle shape is intricately linked to the cutting technique employed:
Underwater Strip Cutting: This method produces regular particles, ideal for applications with stringent precision requirements.
Hot Cutting Grain: This high-efficiency method delivers quick results but may introduce burrs, perfect for high-volume scenarios.
Partner with Us for a Sustainable Future in Plastic Recycling: Embark on a journey towards a greener tomorrow by engaging with our cutting-edge recycling solutions, paving the path to a cleaner, sustainable future.
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