Introducing the Soft Plastic Granulation Line - a revolutionary solution tailored to transform soft plastics into premium granules! Designed with cutting-edge technology, this line ensures optimal recycling efficiency, turning waste into valuable resources with precision and ease.
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines, perfectly aligning with their production needs. Our unique design assures superior compatibility and enhanced granulation capabilities. This state-of-the-art granulator excels in recycling contaminated waste and generating high-quality scraps. Featuring a high-torque gearbox, it promises low noise, smooth operation, and unparalleled performance. The innovative screw design enhances coordination, effectively addressing issues like black spots and color discrepancies in particles. Tailored to material characteristics, it includes forced feeding and a hydraulic mesh changer, boosting capacity while conserving energy. The inclusion of advanced vacuum and exhaust systems expertly removes moisture, gases, and impurities, ensuring consistent extrusion and producing exceptional solid particles.
Discover the Hard Plastic Granulation Line - a masterful innovation crafted for transforming hard plastics into uniform, high-quality particles. This line embodies the epitome of recycling excellence, ensuring efficient processing and premium output every time.
This remarkable Machine Line is engineered to heat and melt a diverse range of plastic raw materials, utilizing a high-speed rotating cutter to finely slice the melted plastic into small, uniform particles. The cutting process involves rapid rotation, stirring, and rubbing of the plastic, resulting in consistently uniform size and shape. This not only enhances the aesthetics but also significantly boosts the reprocessing performance of the plastic, making it an indispensable tool for recycling.
This Machine Line is your go-to solution for reducing plastic degradation while producing superior particles. An indispensable ally in recycling PP, PE, and other hard material plastics, it simplifies operations with user-friendly functionality. This pragmatic granulation recycling model has gained immense popularity in the PP, PE recycling sector, proving its worth as an invaluable asset for efficient and effective recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the eco-friendly revolution by significantly lowering environmental pollution caused by plastic waste. Our innovative recycling solutions minimize damage to vital land and water resources, paving the way for a cleaner planet.
Resource conservation: By actively participating in recycling and reusing plastic products, not only can the demand for virgin plastics be curtailed, but precious non-renewable resources like oil can be preserved, contributing to a sustainable future.
2. Policy support
Government promotion: As stewards of the environment, governments globally are championing environmental sustainability, introducing a suite of policies and regulations to boost the plastic recycling industry, fostering an eco-conscious economy.
Economic incentives: In a bid to catalyze industry growth, certain governments extend enticing tax breaks and subsidies to plastic recycling enterprises, fueling innovation and expansion in the sector.
3. Market demand
Enterprise demand: As green consciousness rises, enterprises are increasingly adopting recycled plastics to trim their environmental footprints, signaling a robust shift toward sustainable business practices.
Consumer preference: There's a burgeoning demand for eco-friendly products, with consumers ready to invest more in offerings that incorporate recycled materials, reflecting a value-driven market shift.
4. Technological progress
Recycling technology: Breakthroughs in plastic recycling technology are revolutionizing the industry, enhancing recycling efficiency, cost-effectiveness, and overall quality, thus redefining the recycling landscape.
Innovative applications: The advent of new materials and processes is unlocking vast new applications for recycled plastics, spanning diverse sectors such as construction and textiles, broadening the industry's horizons.
5. Global Trends
International Cooperation: Around the world, environmental organizations and enterprises are forging partnerships to spearhead the growth of the plastic recycling industry, nurturing a cohesive global movement.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, promoting their seamless circulation and adoption across worldwide markets.
The plastic recycling industry holds immense potential and distinct advantages, from mitigating environmental pollution to conserving resources. Supported by robust policy frameworks and burgeoning market demand, and propelled by ongoing technological advancements and global partnerships, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing is tailored to the customer's desired cleanliness of the final material and production capacity. We recommend the most efficient granulation line combinations based on budgetary allowances, ensuring optimal value.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: With its straightforward design and low cost, this option is ideal for processing standard plastics (such as single-material PP, PE new materials). However, it offers limited adaptability for mixed or impurity-laden recycled materials, with a cap on processing capacity.
Twin screw: Renowned for its robust mixing capabilities, it adeptly handles recycled and mixed materials (such as PP, PE combinations) or modified plastics requiring additive enhancements (like flame retardants, colorants), delivering superior yield and stability.
Triple screw: Designed for scenarios demanding high output and precision, such as premium engineering plastic granulation, yet it involves higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials within budget constraints, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of processing 50-200 kg/hour, this compact solution is ideal for startups or small-scale operations, providing an efficient and scalable entry point into the world of sustainable plastic recycling.
Medium-sized granulator: With a robust capacity of 200-500 kg/h, this versatile machine is a staple in recycling plants and modified plastic facilities, offering reliable performance for medium-scale production needs.
Large granulator: Designed for heavy-duty operations, this powerhouse processes over 500 kg/hour. It necessitates integration with a high-power motor and sophisticated automation system to ensure unmatched efficiency and productivity.
Adjustment method: Fine-tune your production capacity seamlessly by altering the screw speed, adjusting the feeding speed, or modifying the mold aperture, allowing for precise control over output.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need pre-processing, like crushing and cleaning, before recycling?
A: Certain equipment can be enhanced with a pre-drying system, such as a hopper dryer. However, for raw materials with high humidity, like unwashed recycled bottles, additional pre-treatment steps such as centrifugal dehydration are essential to ensure optimal processing.
Q: Does the machine support different types of melted plastics? Is equipment adjustment necessary when transitioning between raw materials?
A: Materials with a higher melt index boast enhanced flowability. For example, LDPE with a melt index of 10 is simpler to process compared to HDPE with a melt index of 2, highlighting the importance of melt index in raw material selection.
Q: How is the uniformity, density, and shape of particles controlled during the recycling process?
A: Particle uniformity is influenced by the design of the screw, with factors such as a larger aspect ratio contributing to more consistent plasticization, alongside high-precision temperature control for optimal results.
The particle shape is determined by the cutting method used:
Underwater strip cutting: Delivers regular particles, making it ideal for applications with high-precision requirements.
Hot cutting grain: Provides high efficiency, though the final product may exhibit burrs due to the rapid cutting process.
Partner with Us for a Sustainable Future in Plastic Recycling! Join us at Zhangjiagang Deling Machinery Co., Ltd, as we pioneer cutting-edge solutions with the Efficient Extruder Machine, propelling your business toward sustainability and excellence in plastic recycling.
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