Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, or four-stage machines to perfectly align with their production needs. Our innovative design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling contaminated waste and producing high-quality scraps. It is equipped with a high-torque gear box that promises low noise and smooth operation. The specially crafted screw design enhances coordination, effectively mitigating issues of particle black spots and color discrepancies. Tailored to the material's characteristics, it includes features like forced feeding and a hydraulic mesh changer to boost capacity while conserving energy. Furthermore, both vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring a more consistent extrusion process and the creation of robust solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms the melted plastic into small, uniform particles. During this process, the plastic is swiftly rotated, stirred, and rubbed, enhancing the uniformity of the particle size and shape. This significantly boosts the plastic's reprocessing capabilities, making it an ideal choice for efficient plastic recycling solutions.
The Machine Line is designed to minimize plastic degradation and produce superior quality particles, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. Additionally, this machine is user-friendly and represents a highly practical granulation recycling solution. Its popularity in the PP and PE recycling sectors underscores its effectiveness and ease of operation.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Pollution Reduction: Embrace a cleaner future as plastic recycling significantly diminishes the pollution wreaked by plastic waste. Safeguard precious land and water resources while championing a healthier planet.
Resource Conservation: Recycling and reusing plastic products serves as a beacon of sustainability, reducing the reliance on virgin plastics and preserving non-renewable treasures like oil.
2. Policy support
Government Promotion: A global wave of environmental protection initiatives is spurring the introduction of policies and regulations designed to champion and nurture the burgeoning plastic recycling industry.
Economic Incentives: In select nations, tax breaks and subsidies become attractive lures for plastic recycling enterprises, propelling the industry toward a vibrant future.
3. Market demand
Enterprise Demand: Growing environmental awareness drives enterprises to opt for recycled plastics, a choice that mirrors a commitment to a greener world and a reduced ecological footprint.
Consumer Preference: As eco-friendly awareness soars, a premium market emerges where consumers eagerly invest in products crafted from recycled materials.
4. Technological progress
Recycling Technology: A realm of continuous innovation, plastic recycling technology is evolving to be more efficient, cost-effective, and of superior quality, reshaping the recycling landscape.
Innovative Applications: New material and process breakthroughs unleash the potential for recycled plastics to flourish in diverse fields, spanning building materials to textiles and beyond.
5. Global Trends
International Cooperation: A unified global front of environmental organizations and enterprises is catalyzing the growth of the plastic recycling industry through strengthened collaborations.
Standardization: The advent of international standards is a catalyst for enhancing recycled plastics' quality, fostering their seamless global circulation and application.
The horizon for the plastic recycling industry glows with promise and unparalleled advantages. It not only curtails environmental harm and conserves resources but thrives under the dual encouragement of policy support and market demand. Technological strides and global cooperation promise an even more radiant future for this transformative industry.
Q: What is the price of plastic granulation line?
A: Pricing hinges on the desired cleanliness of the final material and production capacity. We offer tailored recommendations for the most efficient granulation line, aligning with the customer's budgetary aspirations.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which suits your needs best?
A:Single Screw: Prized for its simplicity and cost-effectiveness, it's ideal for regular plastics (such as pure PP and PE), yet struggles with mixed or impurity-laden materials and has a lower processing limit.
Twin Screw: Renowned for superb mixing capabilities, this is the choice for recycling and blending tasks involving mixed plastics or additives, delivering superior yield and steadiness.
Triple Screw: The go-to for high-yield, precision-demanding applications, especially in high-end engineering plastics granulation, albeit with higher costs and intricate maintenance.
Suggestion: For recycled or mixed materials, a twin-screw granulator is recommended; for single materials on a budget, a single screw granulator is a sound choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, it suits startups or smaller-scale productions perfectly.
Medium-sized Granulator: Our medium-sized granulators, processing between 200 and 500 kg/h, are meticulously designed for excellence and are predominantly featured in recycling plants and modified plastic facilities. Benefit from optimal efficiency in your operations.
Large Granulator: Designed for demanding tasks, our large granulators boast a processing capacity exceeding 500 kg per hour. These robust machines are equipped with high-power motors and sophisticated automation systems to effortlessly handle large-scale recycling operations.
Adjustment Method: Tailor the granulation capacity to your specific needs with ease. You can seamlessly adjust the screw speed, feeding speed, or mold aperture to achieve the desired throughput and efficiency.
Q: Our system's adaptability to handle high humidity, impurities, or mixed plastics: Are there pre-treatment processes like crushing and cleaning required for optimal material processing?
A: Yes, our equipment can be seamlessly integrated with pre-drying systems, such as a hopper dryer. However, for high humidity raw materials, like unwashed recycled bottles, additional pre-treatment methods such as centrifugal dehydration are recommended for best results.
Q: Versatility in handling various types of melted plastics: Is equipment adjustment necessary when switching among different raw materials?
A: Indeed, the flowability of materials is enhanced with a higher melt index. For instance, LDPE with a melt index of 10 is more easily processed compared to HDPE with a melt index of 2, requiring adjustments for max imal efficiency.
Q: Techniques to control particle uniformity, density, and shape: What methodologies ensure consistent and desirable particle characteristics?
A: Achieving uniform particle quality is contingent on precise screw design and accurate temperature control. For example, a larger aspect ratio contributes significantly to more uniform plasticization.
Innovative Cutting Methods for Desired Particle Shapes:
Underwater Strip Cutting: Achieve regular-shaped particles ideal for applications with high-precision requirements.
Hot Cutting Grain: Experience high-efficiency processing, though with potential for minor burrs, tailored for robust applications.
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