Soft Plastic Granulation Line
Customers can indulge in a bespoke selection of machines tailored to their production demands, with options including two-stage, three-stage, and four-stage setups. Our ingeniously crafted design ensures superior compatibility and enhanced granulation, catering impeccably to recycling dirty waste and generating scraps. The high-torque, low-noise gear box promises seamless operation, while the uniquely engineered screw design enhances coordination, tackling issues like particle black spots and color discrepancies. Equipped with a forced feeding system and hydraulic mesh changer, this machine optimizes capacity and reduces energy consumption. Additionally, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and exquisite solid particles.
Hard Plastic Granulation Line
This distinguished Machine Line adeptly heats and melts an array of plastic raw materials, employing a high-speed rotating cutter to deftly slice the molten plastic into small, perfectly uniform particles. During this innovative cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently uniform particle size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
The Machine Line is a stalwart ally in the quest to curb plastic degradation and produce superior particles, making it a quintessential asset for clients engaged in Recycling PP, PE, and other Hard Material Plastics. Known for its user-friendly operation, this practical granulation recycling mode has garnered widespread acclaim in the PP, PE recycling arena for its efficiency and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a greener planet by significantly cutting down the environmental pollution caused by plastic waste. Plastic recycling offers a robust solution to minimize the damage to our precious land and water resources.
Resource Conservation: Embrace the power of recycling! By repurposing plastic products, we can reduce the demand for virgin plastics, conserving invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: With a global focus on environmental protection, governments are mobilizing with an array of supportive policies and regulations designed to boost the plastic recycling industry.
Economic Incentives: In select nations, incentives like tax breaks and subsidies are provided to encourage and accelerate the growth of plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As environmental awareness rises, a growing number of enterprises are opting for recycled plastics to significantly reduce their ecological footprint.
Consumer Preference: The trend towards green consumerism is clear, with increased demand for eco-friendly products and a willingness among consumers to pay more for items made with recycled materials.
4. Technological Progress
Recycling Technology: Breakthroughs in plastic recycling technology make the process more efficient, economical, and yield superior quality results.
Innovative Applications: Pioneering new materials and processes are unlocking broader applications for recycled plastics across diverse fields, from innovative building materials to advanced textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are forging partnerships to propel the development of the plastic recycling sector.
Standardization: The advent of international standards is enhancing the quality of recycled plastics, facilitating their global circulation and use.
The plastic recycling industry is brimming with potential and compelling advantages, offering solutions to reduce environmental pollution, conserve resources, and benefit from synergistic policy support and market demand. As technology advances and global collaboration strengthens, the future of plastic recycling shines brighter than ever.
Q: What is the price of a plastic granulation line?
A: The price varies based on the desired cleanliness of the final material and production capacity. We can tailor the most effective granulation line for you, optimizing based on your budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With a straightforward design and low cost, it's ideal for standard plastics (such as single material PP, PE new materials), though it struggles with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: Featuring robust mixing capabilities, it excels in processing recycled or mixed materials (such as PP, PE blends) and modified plastics with additives, delivering higher output and stability.
Triple Screw: Perfect for scenarios demanding high output and precision, such as high-end engineering plastic granulation, although it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator is a feasible choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Produces 50-200 kg/hour, perfect for startups or small-scale ventures.
Experience the robust capabilities of our Medium-Sized Granulator, processing 200-500 kg/h, ideally suited for bustling recycling centers or innovative modified plastic plants.
Our Large Granulator, boasting a capacity above 500 kg/hour, is designed for peak performance, seamlessly integrating with high-power motors and sophisticated automation systems.
Effortlessly fine-tune production with our versatile adjustment methods, including precise control over the screw speed, feeding rate, or mold aperture.
Q: Can your system adeptly manage high humidity, impurities, or a mix of plastics? Are pre-treatment processes such as crushing and cleaning necessary for optimal performance?
A: Select equipment options that can be paired with our advanced pre-drying systems like hopper dryers. Note that raw materials with significant humidity, such as unwashed recycled bottles, necessitate further pre-treatment phases, including centrifugal dehydration.
Q: Is your equipment versatile enough to handle diverse types of melted plastics, and what adjustments are required when transitioning between different raw materials?
A: The higher the melt index, the more fluid the material becomes, facilitating easier processing. For instance, LDPE with a MI of 10 is more straightforward to process compared to HDPE with a MI of 2.
Q: What techniques are used to ensure consistent particle uniformity, density, and shape during production?
A: Particle uniformity is primarily influenced by our precision-engineered screw design, where a larger aspect ratio facilitates more consistent plasticization, alongside precise temperature controls.
The particle shape is expertly managed through advanced cutting methods:
Underwater strip cutting yields uniformly shaped particles, ideal for applications demanding high precision.
Hot cutting grain provides high efficiency, although it might result in particles with minor burrs.
Collaborate with Us for a Greener Tomorrow in the World of Plastic Recycling
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