Soft Plastic Granulation Line
Elevate your recycling operations with our versatile granulation machines that cater to your distinct production needs. Choose from two-stage, three-stage, or four-stage configurations, all designed to deliver exceptional compatibility and superior granulation. This specialized granulator excels in recycling contaminated waste and scrap production. Its high-torque gearbox design ensures low noise and seamless functionality. The uniquely crafted screw design enhances coordination, significantly reducing black spots and color variance issues in particles. Tailored to the material characteristics, the inclusion of forced feeding and a hydraulic mesh changer optimizes capacity and conserves energy. Our advanced vacuum and exhaust systems efficiently extract moisture, gases, and impurities, ensuring consistently stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
Our cutting-edge Machine Line is engineered to transform various plastic raw materials by heating and melting them, followed by precision cutting with a high-speed rotating cutter to produce uniform particles. This dynamic process involves rapid rotation, stirring, and friction, ensuring uniformly sized and shaped plastic particles, ultimately enhancing the reprocessing efficacy of your plastics.
This Machine Line is your ultimate partner in reducing plastic degradation and producing superior particles, making it an invaluable asset for recycling PP, PE, and other hard material plastics. Its user-friendly design promises simplicity in operation, presenting a pragmatic approach to granulation recycling. Gaining immense popularity in the PP and PE recycling sectors, it stands as a beacon of efficiency and practicality for all your recycling needs.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through the innovative process of plastic recycling, we can significantly alleviate environmental pollution attributed to plastic waste, ensuring a harmonious balance with our land and water resources.
Resource Conservation: Embrace the power of recycling and reusing plastic products to not only cut down the demand for new, virgin plastics but also conserve precious non-renewable resources such as oil, paving the way for a sustainable future.
2. Policy Support
Government Promotion: In a global stride towards sustainability, numerous governments are championing environmental protection by rolling out comprehensive policies and regulations that foster the flourishing of the plastic recycling industry.
Economic Incentives: To fuel the momentum, some countries are offering enticing tax incentives and attractive subsidies to plastic recycling enterprises, furthering the expansion and innovation within the industry.
3. Market Demand
Enterprise Demand: As environmental awareness continues to soar, a growing number of enterprises are opting for recycled plastics, a choice that not only aligns with corporate responsibility but also significantly reduces environmental impact.
Consumer Preference: The trend towards eco-friendliness is undeniable, with an increasing number of consumers willing to invest in products that champion sustainability and utilize recycled materials.
4. Technological Progress
Recycling Technology: Witness remarkable advancements in plastic recycling technology, which have revolutionized the recycling process to become more efficient, cost-effective, and of superior quality.
Innovative Applications: Pioneering developments in materials and processes have unlocked new vistas for recycled plastics, expanding their use into diverse sectors such as building materials and textiles.
5. Global Trends
International Cooperation: A wave of collaboration is sweeping across global environmental organizations and enterprises, synergizing efforts to propel the plastic recycling industry forward.
Standardization: The creation of international standards is a game-changer, enhancing the quality of recycled plastics and catalyzing their circulation and integration in the global marketplace.
The plastic recycling industry stands at the cusp of remarkable growth, offering a myriad of benefits, from drastically reducing environmental pollution and conserving resources to gaining tremendous momentum from policy support and burgeoning market demand. As technology continues to evolve and international collaborations strengthen, the future of the plastic recycling industry is poised to shine even brighter.
Q: What is the price of the plastic granulation line?
A: The cost hinges on the desired cleanliness level of the final material and the necessary production capacity. We are pleased to offer tailored recommendations of the most effective granulation line combinations, customized to align with the customer's specified budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one is ideal for my needs?
A:Single Screw: Featuring a straightforward design and cost-effectiveness, single screw granulators are perfect for processing standard plastics like single material PP and PE new materials. However, they struggle with mixed or impurity-laden recycled materials and have limited processing capacity.
Twin Screw: Renowned for robust mixing capabilities, twin-screw granulators excel in processing recycled, mixed plastics, or modified variants that incorporate additives such as flame retardants and colorants, delivering enhanced yield and stability.
Triple Screw: Ideally suited for high-output, high-precision applications like high-end engineering plastic granulation, triple screw granulators come with a higher price tag and more intricate maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. However, if your raw material is single and budget constraints exist, the single screw granulator remains a viable choice.
Q: What is the range of hourly or daily production? Is it adjustable?
A: Small Granulator: Offering an output of 50-200 kg/hour, this is ideal for startups or small-scale production endeavors.
Medium Sized Granulator: This versatile machine boasts a capacity of 200-500 kg/h, making it an ideal fit for recycling plants or modified plastic facilities seeking efficiency and reliability.
Large Granulator: Engineered to exceed 500 kg/hour, this powerhouse requires a robust high-power motor and an advanced automation system to seamlessly integrate into large-scale operations.
Adjustment Method: Fine-tune your production with precision by adjusting the screw speed, feeding speed, or mold aperture, ensuring optimal capacity adjustment to meet your dynamic needs.
Q: Can the system effectively manage high humidity, impurities, or mixed plastic compositions? Is pre-processing such as crushing and cleaning mandatory for materials?
A: Our equipment can be seamlessly integrated with pre-drying systems, such as a hopper dryer. However, for high-humidity raw materials like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is recommended.
Q: Is the equipment compatible with diverse types of melted plastics, and what adjustments are needed when switching raw materials?
A: The melt index is critical: A higher melt index indicates greater material flowability. For instance, LDPE with MI=10 offers easier processing compared to HDPE with MI=2, allowing for smoother transitions.
Q: What strategies are in place to control particle uniformity, density, and shape?
A: Achieving uniform particle consistency is dictated by the screw design; a larger aspect ratio leads to superior plasticization uniformity, complemented by precise temperature control.
The particle shape is influenced by the cutting technique employed:
Underwater Strip Cutting: This method produces regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though may result in slight burrs.
Join Hands with Us for an Eco-Friendly Future in Plastic Recycling
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