Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines uniquely tailored to meet diverse production requirements. Our meticulously crafted design ensures superior compatibility, enhancing granulation efficiency. This granulator excels in recycling heavily soiled waste and converting scraps into valuable resources. It features a high-torque gear box designed for low noise and seamless operations. The innovative screw design optimizes coordination, significantly reducing black spots and color discrepancies in particles. For optimal material processing, the machine is equipped with a forced feeding system and a hydraulic mesh changer to boost capacity and conserve energy. Furthermore, both vacuum and conventional exhaust systems are adept at removing moisture, exhaust gases, and impurities, ensuring unrivaled extrusion stability and the production of premium solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it skillfully slices the melted plastic into small, uniform particles. Throughout the cutting process, the plastic is efficiently rotated, stirred, and rubbed, ensuring uniformity in particle size and shape while significantly enhancing the material's reprocessing capabilities.
This Machine Line is a pivotal tool in reducing plastic degradation and producing superior quality particles. It is an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Its ease of operation and practicality make it a highly sought-after granulation recycling solution, particularly thriving in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down on environmental pollution. This proactive approach tackles the detrimental impacts of plastic waste, safeguarding our precious land and water resources from further harm.
Resource Conservation: By embracing the recycling and reuse of plastic products, the demand for virgin plastics is curtailed. This strategic move conserves invaluable non-renewable resources like oil, ensuring a more sustainable future.
2. Policy Support
Government Promotion: Around the globe, governments are championing environmental protection by rolling out numerous policies and regulations aimed at fostering and supporting the thriving plastic recycling industry.
Economic Incentives: In select countries, governments are sweetening the deal for plastic recycling companies with tax incentives and subsidies, propelling the industry to greater heights.
3. Market Demand
Enterprise Demand: With a rise in environmental awareness, an increasing number of enterprises are opting for recycled plastics, significantly slashing their environmental footprint.
Consumer Preference: There is a growing appetite for eco-friendly products, with consumers willing to pay extra for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless march of plastic recycling technology is refining the recycling process, making it more efficient, cost-effective, and yielding superior quality results.
Innovative Applications: Pioneering new materials and processes are paving the way for recycled plastics to venture into diverse realms, from robust building materials to fashionable textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises worldwide are coming together, forging robust partnerships to collectively advance the flourishing plastic recycling industry.
Standardization: The establishment of international standards plays a crucial role in elevating the quality of recycled plastics, boosting their global market circulation and utilization.
The plastic recycling industry stands on the brink of monumental potential and unparalleled benefits. Not only does it champion the cause of reducing environmental pollution and conserving resources, but it also enjoys the dual encouragement of policy support and market demand. As technology gallops forward and global cooperation strengthens, the plastic recycling industry is set for a radiant future.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the customer's desired cleanliness level of the final material and the intended production capacity. We can expertly recommend the most efficient granulation line combination tailored to the customer's budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is the ideal choice for my needs?
A:Single Screw: Boasting a straightforward structure and low cost, it excels in processing standard plastics like single material PP and PE new materials. However, its adaptability falters with mixed or impurity-laden recycled materials, and it has a limited processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, it shines in processing recycled, mixed materials like PP and PE, or modified plastics requiring additives such as flame retardants and colorants. It offers superior yield and stability.
Triple Screw: Typically deployed in scenarios demanding high output and precision, such as high-end engineering plastic granulation, though it comes with a high cost and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is highly recommended. Conversely, for single raw materials on a limited budget, the single screw granulator is a smart choice.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small Granulator: Boasting a production capacity of 50-200 kg/hour, this compact marvel is perfect for startups or small-scale production enterprises eager to make their mark.
Medium-Sized Granulator: With a capacity of 200-500 kg/h, this versatile granulator is the backbone of many recycling plants and modified plastic facilities, providing reliable performance and consistent output.
Large Granulator: Engineered for power, this granulator exceeds 500 kg/hour, requiring integration with a high-power motor and a sophisticated automation system for seamless operation.
Adjustment Method: Tailor the production capacity to your needs by finely tuning the screw speed, feeding speed, or mold aperture, ensuring optimal efficiency and output.
Q: Can it efficiently process high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for materials?
A: For optimal performance, some equipment can be integrated with a pre-drying system like a hopper dryer. However, high humidity raw materials, such as unwashed recycled bottles, necessitate additional pre-treatment, such as centrifugal dehydration.
Q: Does the equipment accommodate a range of melted plastics? What adjustments are necessary when switching raw materials?
A: The melt index is vital: the higher it is, the more fluid the material (e.g., LDPE with MI=10 processes more smoothly than HDPE with MI=2).
Q: How is the uniformity, density, and shape of particles managed and controlled?
A: Particle uniformity hinges on screw design (e.g., a larger aspect ratio fosters more uniform plasticization) and precise temperature control.
The shape of particles is dictated by the cutting method employed:
Underwater Strip Cutting: Delivers regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though with potential for burrs.
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