Embrace the cutting-edge innovation of our Soft Plastic Granulation Line, designed to transform your recycling endeavors into a streamlined, efficient process. With a focus on optimal performance and reliability, this line promises to elevate your production capabilities.
Our granulators offer unmatched flexibility with options for two-stage, three-stage, and four-stage machines, perfectly tailored to your specific production demands. Expertly engineered with a unique design to ensure seamless compatibility and superior granulation, this granulator excels in recycling even the dirtiest waste and consistently produces high-quality scraps. Featuring a gear box with a high torque design, it delivers low noise and smooth operation. The special screw design enhances coordination, effectively minimizing black spots and color differences. The machine is thoughtfully equipped with forced feeding and a hydraulic mesh changer, offering improved capacity and substantial power savings. Its advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of premium solid particles.
Step into the future of recycling with our Hard Plastic Granulation Line, crafted for precision and efficiency in processing robust materials. This line is your key to achieving superior quality and consistency in hard plastic recycling.
This sophisticated Machine Line expertly heats and melts a variety of plastic raw materials, subsequently using a high-speed rotating cutter to produce small, uniform particles. As the plastic is rapidly rotated, stirred, and rubbed during the cutting process, the uniformity in size and shape of the particles is enhanced, significantly boosting the plastic's reprocessing performance. This line is the cornerstone of advanced plastic recycling, ensuring exceptional results with every batch.
Our Machine Line is designed to minimize plastic degradation while producing superior particles, making it an indispensable asset for clients dedicated to recycling PP, PE, and other hard plastic materials. Renowned for its ease of use, this practical granulation recycling model has gained widespread popularity in the PP and PE recycling industry, offering a seamless and efficient solution to your recycling needs.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: By recycling plastic waste, we cut down on environmental pollution, safeguarding our precious land and aquatic ecosystems from harm.
Resource conservation: Recycling reduces the need for new plastics, conserving vital non-renewable resources like oil.
2. Policy support
Government promotion: Globally, governments are prioritizing environmental initiatives, rolling out policies to foster the growth of the plastic recycling sector.
Economic incentives: Some nations offer tax breaks and subsidies to recycling businesses, boosting industry expansion.
3. Market demand
Enterprise demand: Rising eco-awareness encourages more companies to opt for recycled plastics, minimizing their ecological impact.
Consumer preference: As eco-friendly product demand grows, consumers are ready to pay more for items crafted from recycled materials.
4. Technological progress
Recycling technology: Cutting-edge advancements are making plastic recycling more efficient, affordable, and high-quality.
Innovative applications: New materials and processes expand recycled plastics' reach into industries like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental groups and businesses are joining forces to propel the plastic recycling industry forward.
Standardization: Global standards elevate recycled plastics' quality, enhancing their marketability and usage worldwide.
The plastic recycling industry is on the rise, offering numerous benefits like reducing pollution, conserving resources, and gaining momentum from supportive policies and market demands. With ongoing technological advancements and heightened global collaboration, the industry's future looks promising.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness of the output and production capacity. We tailor optimal granulation line solutions to fit the client’s budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Cost-effective with a simple design, ideal for new, pure plastics like PP and PE. It struggles with mixed or impure recycled materials, offering limited processing power.
Twin screw: Excelling in mixing, it processes recycled, mixed plastics, or modified plastics with additives (e.g., flame retardants, colorants), ensuring high yield and stability.
Triple screw: Preferred for high-precision, high-output granulation in advanced applications, though it is costly and maintenance-intensive.
Suggestion: For recycled or mixed-modified materials, choose a twin-screw granulator. With a tighter budget and single-material focus, a single screw is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, expertly designed for those seeking a compact yet powerful solution, capable of processing between 50-200 kg/hour. Perfectly tailored for startups or small-scale production facilities looking to make a significant impact.
Discover the versatility of our Medium-Sized Granulator, with a capacity of 200-500 kg/h. This robust machine is a staple in recycling plants and modified plastic facilities, offering reliable and efficient performance.
Experience unmatched processing power with our Large Granulator, designed for operations exceeding 500 kg/hour. This model seamlessly integrates with high-power motors and sophisticated automation systems, ensuring peak productivity.
Adjustment Method: Tailor your production capacity effortlessly by fine-tuning the screw speed, feeding speed, or mold aperture to meet your specific requirements.
Q: Can the granulator effectively manage high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for optimal performance?
A: Certain models come equipped with integrated pre-drying systems, like hopper dryers, to handle high humidity levels. For materials such as unwashed recycled bottles, additional pre-treatment steps, like centrifugal dehydration, are recommended for best results.
Q: Is the granulator compatible with various types of melted plastics? Are equipment adjustments required when switching raw materials to maintain efficiency?
A: Materials with higher melt indices, like LDPE with an MI=10, offer superior flowability and ease of processing compared to those with lower indices, such as HDPE with an MI=2.
Q: What measures are in place to ensure the uniformity, density, and shape of the granulated particles?
A: Achieving particle uniformity hinges on the precision of screw design, where a larger aspect ratio enhances plasticization uniformity, combined with exact temperature control.
The shape of the particles is dictated by the cutting technique employed:
Underwater Strip Cutting: Ensures regular particle formation, ideal for applications with stringent precision requirements.
Hot Cutting Grain: Offers high efficiency, though particles might display minor burrs.
Join Forces with Us to Champion a Sustainable Future in Plastic Recycling.
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