Soft Plastic Granulation Line
Customers can select from a range of options including two-stage, three-stage, and four-stage machines tailored to meet specific production requirements. The unique design ensures excellent compatibility and superior granulation results. This cutting-edge granulator is exceptionally adept at recycling contaminated waste and producing scraps. With a high-torque gear box, the machine operates with minimal noise and maximum efficiency. Its special screw design enhances coordination, effectively addressing issues like particle black spots and color variations. Depending on material characteristics, it comes with a forced feeding system and hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, the vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring a stable extrusion process and higher quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts various plastic raw materials. Utilizing a high-speed rotating cutter, it transforms the melted plastic into small, consistent particles. Throughout this cutting process, the plastic undergoes rapid rotation, stirring, and friction, leading to more uniform particle size and shape. This results in enhanced reprocessing performance, making your plastic more versatile and efficient for future applications.
This Machine Line is pivotal in minimizing plastic degradation while producing superior quality particles, proving itself to be an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practical granulation recycling process have garnered immense popularity in the PP and PE recycling industry, making it an essential tool for efficient and effective recycling endeavors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly diminish the environmental pollution caused by plastic waste. It's a transformative effort that protects our land and water resources from lasting harm.
Resource Conservation: Through diligent recycling and reusing of plastic products, we can actively decrease the demand for virgin plastics. This not only conserves non-renewable resources like oil but also paves the way for a sustainable future.
2. Policy Support
Government Promotion: Around the globe, governments are becoming champions of environmental preservation, introducing a plethora of policies and regulations aimed at nurturing and advancing the plastic recycling industry.
Economic Incentives: To further catalyze industry growth, some nations offer enticing tax incentives and subsidies to plastic recycling companies, fostering innovation and expansion.
3. Market Demand
Enterprise Demand: As the world's awareness of environmental protection grows, a wave of enterprises is choosing recycled plastics to lessen their environmental impact, heralding a new era of corporate responsibility.
Consumer Preference: The appetite for environmentally friendly products is on the rise, with consumers eager to invest in products that incorporate recycled materials, often paying a premium for their green credentials.
4. Technological Progress
Recycling Technology: Advancements in plastic recycling technology are continuously elevating the process, enhancing its efficiency, cost-effectiveness, and overall quality.
Innovative Applications: The creation of novel materials and processes opens up a world of possibilities, allowing recycled plastics to find applications in diverse areas, including construction materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises worldwide are forging robust partnerships to collectively propel the plastic recycling industry forward.
Standardization: The emergence of international standards is a game-changer, elevating the quality of recycled plastics and enabling their widespread circulation and utilization in the global market.
The plastic recycling industry boasts expansive prospects and remarkable advantages. It plays a pivotal role in reducing environmental pollution and conserving resources, while enjoying the dual momentum of policy support and market demand. As technology continues to evolve and global cooperation intensifies, the plastic recycling industry is poised for a radiant future.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the cleanliness of the final material desired by the customer and the required production capacity. Based on their budget range, we can recommend the most efficient granulation line combination tailored to their needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Its straightforward structure and affordable cost make it ideal for processing standard plastics, such as single material PP and PE new materials. However, it's less adaptable to mixed or impurity-laden recycled materials, with limited processing capacity.
Twin Screw: Boasting strong mixing abilities, it excels in processing recycled and mixed materials, such as PP and PE composites, or modified plastics requiring additives like flame retardants and colorants. It offers increased yield and stability.
Triple Screw: Commonly employed for high-output, precision scenarios such as high-end engineering plastic granulation. While costlier and complex to maintain, its performance is unmatched.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, making it perfect for startups or small-scale production endeavors.
Medium-sized Granulator: Our powerful and efficient granulators provide an exceptional processing capability of 200-500 kg/h, making them indispensable in recycling plants or modified plastic plants.
Large Granulator: With a remarkable capacity exceeding 500 kg/hour, these granulators are designed to match seamlessly with high-power motors and advanced automation systems, ensuring optimized performance.
Adjustment Method: Tailor your production needs effortlessly by adjusting the screw speed, feeding speed, or mold aperture to achieve the precise capacity adjustment.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning)?
A: Certain equipment can be integrated with a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, demand additional pre-treatment such as centrifugal dehydration for optimal results.
Q: Does it support different types of melted plastics? Do I need to adjust the equipment when switching raw materials?
A: The flowability of materials is influenced by their melt index; for instance, LDPE with an MI of 10 is processed more easily than HDPE with an MI of 2 due to its superior flowability.
Q: How to control the uniformity, density, and shape of particles?
A: Achieving particle uniformity hinges on the screw design, such as a larger aspect ratio for consistent plasticization, along with precise temperature control.
The particle shape is finely tuned through the cutting method employed:
Underwater strip cutting delivers regular particles, perfect for applications requiring high precision.
Hot cutting grain is highly efficient, although it may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us on a transformative journey towards environmentally responsible plastic recycling, ensuring a sustainable future for generations to come.
Audited Supplier 
){kind=link}