Soft Plastic Granulation Line: Experience unparalleled excellence in soft plastic recycling with our state-of-the-art granulation line, designed to transform your plastic waste into valuable resources.
Our cutting-edge granulation machines cater to diverse production needs with options for two-stage, three-stage, and four-stage configurations. Ingeniously designed, they offer exceptional compatibility and superior granulation performance. These granulators excel in recycling contaminated waste and processing scrap with precision. Featuring a high-torque, low-noise gearbox, they ensure seamless operations. The specialized screw design addresses issues of particle black spots and color discrepancies, enhancing product quality. Equipped with advanced forced feeding and hydraulic mesh changers, they boost capacity and optimize energy efficiency. Our vacuum and conventional exhaust systems adeptly remove moisture, exhaust gases, and impurities, resulting in consistently stable extrusion and premium solid particles.
Hard Plastic Granulation Line: Discover the perfect solution for robust plastic recycling with our hard plastic granulation line, engineered to deliver outstanding performance in processing durable materials.
This sophisticated machinery efficiently heats and melts a myriad of plastic raw materials, using a high-speed rotating cutter to transform the molten plastic into small, consistent particles. During the cutting process, the vigorous rotation, stirring, and rubbing ensure uniformly sized and shaped plastic particles, significantly enhancing their reprocessing capabilities.
Our machine line is a pivotal asset in minimizing plastic degradation and yielding superior particle quality. It's an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation makes it a highly practical and favored choice in the PP, PE recycling sector, bringing exceptional ease and efficiency to the granulation process.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down on environmental pollution caused by plastic waste. By doing so, we can greatly minimize the damage to our precious land and water resources, ensuring a cleaner, greener planet.
Resource Conservation: Recycling and reusing plastic products significantly lowers the demand for virgin plastics. This sustainable practice allows us to preserve non-renewable resources, such as oil, securing them for future generations.
2. Policy Support
Government Promotion: With a heightened focus on environmental protection, governments worldwide are championing the cause by rolling out a variety of supportive policies and regulations. These initiatives are designed to foster and propel the growth of the flourishing plastic recycling industry.
Economic Incentives: In numerous nations, governments are actively offering tax incentives and subsidies to support plastic recycling enterprises, further accelerating industry advancement.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are gravitating towards recycled plastics. This shift helps reduce their environmental impact and showcases their commitment to sustainability.
Consumer Preference: The craving for eco-friendly products is on the rise, with consumers more than willing to pay a premium for items crafted from recycled materials, reflecting their commitment to a greener lifestyle.
4. Technological Progress
Recycling Technology: The relentless evolution of plastic recycling technology is propelling the recycling process to new heights of efficiency, cost-effectiveness, and quality, setting new benchmarks in the industry.
Innovative Applications: The advent of groundbreaking materials and processes is paving the way for recycled plastics to be utilized in diverse fields such as construction materials, textiles, and more.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and businesses are joining forces to collectively fast-track the advancement of the plastic recycling industry, fostering a spirit of global unity.
Standardization: The formulation of international standards is pivotal in elevating the quality of recycled plastics, ensuring their seamless circulation and adoption in the global marketplace.
The plastic recycling industry stands poised with vast prospects and remarkable advantages. Not only does it diminish environmental pollution and conserve resources, but it also thrives on the dual propellers of policy endorsement and market demand. As technology continues to advance and global collaboration intensifies, the plastic recycling industry is destined to flourish, lighting the path to a brighter, more sustainable future.
Q: What is the price of a plastic granulation line?
A: The price is contingent on the desired cleanliness level of the final material and the necessary production capacity. We specialize in recommending the most efficient granulation line tailored to the customer's budget, ensuring optimal investment.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Featuring a straightforward structure at a lower cost, it's ideal for processing standard plastics (e.g., single material PP, PE new materials). However, its adaptability to mixed or impurity-laden recycled materials is limited, alongside its processing capacity.
Twin Screw: Renowned for its robust mixing capability, it excels in handling recycled materials, mixed compositions (like PP, PE blends), or modified plastics needing additives (e.g., flame retardants, colorants), offering superior yield and stability.
Triple Screw: Often utilized in scenarios demanding high output and precision (e.g., high-end engineering plastic granulation), albeit with higher costs and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. If dealing with single raw materials and budget constraints, a single screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact yet powerful Small Granulator, expertly designed to produce 50-200 kg/hour. This model is perfect for startups or small-scale production operations aiming to enter the market with precision and efficiency.
Our Medium-Sized Granulator, with an impressive capacity of 200-500 kg/h, is a staple in recycling and modified plastic plants. This machine is engineered to enhance productivity and streamline operations in medium-sized facilities.
The robust Large Granulator, capable of processing over 500 kg/hour, is an industrial powerhouse. It seamlessly integrates with high-power motors and sophisticated automation systems to meet the demands of large-scale production environments.
Adjustment Method: Effortlessly tailor your production capacity by adjusting the screw speed, feeding speed, or mold aperture, ensuring optimal performance tailored to your unique needs.
Q: Can the system handle materials with high humidity, impurities, or mixed plastics? Are there preprocessing needs, such as crushing and cleaning, required for materials?
A: Certain equipment models can be seamlessly integrated with a pre-drying system, like a hopper dryer. However, raw materials with high moisture content, such as unwashed recycled bottles, necessitate additional pre-treatment processes like centrifugal dehydration.
Q: Does the equipment accommodate different types of melted plastics? Is it necessary to adjust settings when switching between raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with an MI of 10 is easier to process compared to HDPE with an MI of 2, facilitating smoother transitions and adjustments.
Q: What are the methods to control the uniformity, density, and shape of the particles produced?
A: The uniformity of particles is determined by the intricate screw design, where a larger aspect ratio enhances plasticization uniformity, coupled with precise temperature control for optimal results.
The shape of the particles is influenced by the cutting method employed:
Underwater Strip Cutting: Produces uniformly regular particles, ideal for applications with high-precision requirements.
Hot Cutting Grain: Offers high efficiency, though it may result in minor burrs.
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