Soft Plastic Granulation Line
Our top-tier granulation technology allows customers to precisely select from two-stage, three-stage, or four-stage machines, tailored to their exact production needs. With an innovative design, this machine ensures superior compatibility and enhanced granulation efficiency. It is exceptionally adept at recycling contaminated waste and converting scraps into high-quality output. Equipped with a high-torque gearbox, it operates with low noise and flawless smoothness. The exclusive screw design enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Our solution includes a forced feeding mechanism and a hydraulic mesh changer, optimizing material characteristics to boost capacity and drive power savings. Additionally, the sophisticated vacuum and traditional exhaust systems efficiently eliminate moisture, gases, and impurities, ensuring consistently stable extrusion and exceptional solid particle quality.
Hard Plastic Granulation Line
Experience cutting-edge technology with our Machine Line that expertly heats and melts a diverse range of plastic raw materials. Utilizing a high-speed rotating cutter, the melted plastic is effortlessly transformed into small, uniform particles. This dynamic process involves rapid rotation, stirring, and rubbing, which ensures a consistent particle size and shape, significantly enhancing the plastic's reprocessing capabilities.
Our Machine Line is indispensable for reducing plastic degradation while delivering superior particle quality. It's an invaluable asset for clients engaged in recycling PP, PE, and other hard plastics. Designed for ease of operation, this practical granulation recycling mode is rapidly gaining popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Reducing Pollution: Embark on a greener journey with plastic recycling. This noble endeavor slashes the environmental pollution inflicted by plastic waste, safeguarding our precious land and water resources from irreversible harm.
Resource Conservation: Embrace sustainability by recycling and reusing plastics. This proactive approach lessens the dependence on virgin plastics, conserving vital non-renewable resources like oil for future generations.
2. Policy Support
Government Promotion: Around the globe, governments are prioritizing environmental conservation. Through a multitude of policies and regulations, they are fostering and empowering the growth of the plastic recycling industry.
Economic Incentives: In several nations, governments extend tax benefits and subsidies to plastic recycling enterprises, invigorating the industry's development and expansion.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are committing to recycled plastics to diminish their ecological impact.
Consumer Preference: The appetite for eco-friendly products is soaring. Discerning consumers are willing to invest more in products crafted from recycled materials, reflecting their commitment to a sustainable future.
4. Technological Progress
Recycling Technology: Witness the evolution of plastic recycling technology. These advancements are transforming the recycling process, making it more efficient, cost-effective, and yielding higher quality results.
Innovative Applications: Pioneering new materials and processes are broadening the horizons for recycled plastics. Their application now spans diverse fields, including construction, textiles, and beyond.
5. Global Trends
International Cooperation: A global alliance is forming as environmental organizations and businesses unite to propel the plastic recycling industry forward.
Standardization: The establishment of international standards elevates the quality of recycled plastics and facilitates their integration into the global market, enhancing circulation and usage.
The plastic recycling industry stands at the cusp of a new era, brimming with potential and profound benefits. It promises to drastically cut environmental pollution, conserve resources, and thrive under the dual impetus of policy support and market demand. As technology advances and global cooperation strengthens, the plastic recycling industry is poised for a radiant tomorrow.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. We are equipped to recommend the most efficient granulation line solutions tailored to the customer's budgetary considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and low cost, it's ideal for ordinary plastics (like single material PP, PE new materials). However, it has limited adaptability to mixed or impurity-laden recycled materials, with a constrained processing capacity.
Twin Screw: Boasting robust mixing capabilities, it's perfect for recycled or mixed materials (such as PP, PE mixed materials) or modified plastics requiring additive incorporation (like flame retardants, colorants). It offers superior yield and stability.
Triple Screw: Essential in high-output, high-precision scenarios (like high-end engineering plastic granulation). While it ensures precision, it comes with higher costs and intricate maintenance requirements.
Suggestion: For recycled or mixed modified materials, the twin-screw granulator is recommended. If the material is singular and budget constrained, the single screw granulator presents a valuable alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Offering an efficient processing range of 50-200 kg/hour, this model is perfect for startups or small-scale productions aiming to make a significant impact without the need for large-scale investments.
Mid-Range Granulator: Boasting a processing capacity of 200-500 kg/hour, this versatile equipment seamlessly integrates into recycling plants or modified plastic facilities, providing reliability and high performance.
High-Volume Granulator: Designed for production exceeding 500 kg/hour, this robust machine requires integration with powerful motors and sophisticated automation systems to maximize efficiency and throughput.
Capacity Adjustment Method: Fine-tune your production workflow by adjusting screw speed, modulating feeding speed, or altering mold aperture to achieve the desired granulation capacity seamlessly.
Inquiry: Can the machine effectively process materials with high humidity, impurities, or mixed plastic compositions? Is there a necessity for pre-processing steps like crushing and cleaning before granulation?
Response: Our advanced equipment can be equipped with a pre-drying system, such as a hopper dryer, to manage moisture effectively. However, raw materials with high moisture content, like unwashed recycled bottles, may require additional pre-treatment like centrifugal dehydration to ensure optimal results.
Inquiry: Is the equipment versatile enough to support various types of melted plastics? Are there necessary adjustments when switching between different raw materials to maintain efficiency?
Response: Materials with a higher melt index offer better flowability; for example, LDPE with an MI=10 is easier to process compared to HDPE with an MI=2. This means that the equipment may require adjustments to handle different melt indices efficiently.
Inquiry: What methods are employed to ensure the uniformity, density, and shape of the granulated particles?
Response: The uniformity of granulated particles is influenced by the screw design—larger aspect ratios can provide more consistent plasticization—and the precision of temperature control.
Particle shape determination methods:
Underwater Pelletizing: Delivers uniform and precise particle shapes ideal for applications requiring high precision.
Hot Cut Granulation: Offers high efficiency with the trade-off of potential burrs, suitable for applications prioritizing speed over precision.
Join Forces with Us for a Greener Future in Plastic Recycling
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