Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored precisely to their production needs. Our ingeniously crafted design ensures exceptional compatibility, coupled with superior granulation capabilities. This granulator is expertly suited for recycling even the most contaminated waste, as well as the production of scraps. The gear box boasts a high torque design, offering whisper-quiet operation and seamless performance. Our unique screw design enhances coordination, effectively addressing issues of particle black spots and color variations. Tailored to the material's characteristics, it is equipped with a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, our advanced vacuum and traditional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superbly solid particles.
Hard Plastic Granulation Line
This Machine Line is engineered to heat and melt a variety of plastic raw materials, subsequently employing a high-speed rotating cutter to precisely slice the melted plastic into uniformly small particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring the size and shape of the plastic particles are consistently uniform, thereby significantly enhancing the reprocessing performance of the plastic.
This innovative machine line effectively minimizes plastic degradation while producing high-quality particles, making it an invaluable asset for clients engaged in recycling PP, PE, and other hard material plastics. Its user-friendly operation and practicality have established it as a highly favored choice in the realm of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling is a powerful strategy to significantly diminish environmental pollution caused by plastic waste. It ensures the preservation of land and water resources by minimizing their contamination and degradation.
Resource Conservation: Through the recycling and repurposing of plastic products, reliance on virgin plastics is curtailed, leading to the conservation of precious non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental protection, launching a range of policies and regulations to foster and bolster the evolution of the plastic recycling sector.
Economic Incentives: In select nations, governments are offering enticing tax incentives and subsidies to plastic recycling enterprises, further fueling industry growth and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, numerous enterprises are opting for recycled plastics to affirm their commitment to reducing their ecological impact.
Consumer Preference: A surge in demand for eco-friendly products is evident, with consumers ready to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the process, rendering it more efficient, cost-effective, and producing superior quality outputs.
Innovative Applications: The advent of novel materials and methodologies is expanding the horizons of recycled plastic applications, influencing industries like construction, textiles, and beyond.
5. Global Trends
International Cooperation: Globally, environmental organizations and companies are forging stronger alliances to collectively champion the plastic recycling industry's advancement.
Standardization: The establishment of international standards elevates the quality of recycled plastics, facilitating their seamless integration and usage in the global marketplace.
The plastic recycling industry presents expansive prospects and substantial benefits. It not only mitigates environmental pollution and conserves resources but also thrives on the dual drivers of policy support and market demand. With ongoing technological advancements and the fortification of global partnerships, the future of the plastic recycling industry is poised for remarkable success.
Q: What is the price of plastic granulation line?
A: The price hinges on factors such as the desired cleanliness of the final material and production capacity. We provide tailored recommendations for the most cost-effective granulation line that aligns with the customer's budget and production requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: This type boasts a straightforward design and low cost, ideal for processing standard plastics such as pure PP and PE materials but struggles with mixed or impurity-laden recycled materials, offering limited processing capabilities.
Twin Screw: Known for robust mixing capabilities, it's suitable for handling recycled, mixed materials like PP and PE blends, or modified plastics needing additives like flame retardants or colorants, ensuring higher yield and stability.
Triple Screw: Preferred in high-output, precision-demanding scenarios like high-end engineering plastic granulation, albeit with higher costs and complex maintenance requirements.
Suggestion: Opt for a twin-screw granulator for recycled or mixed modified materials; choose a single screw granulator for single material processing with budget constraints.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, it suits startups or small-scale production looking to initiate their recycling journey.
Medium-Sized Granulator: With an impressive capacity ranging from 200 to 500 kg/h, this granulator is an essential asset for recycling plants and facilities focused on modified plastics. Experience efficiency and reliability tailored for medium-scale operations.
Large Granulator: Exceeding 500 kg/hour, this powerhouse requires integration with a high-power motor and advanced automation system. Perfectly designed for large-scale operations where uncompromised performance is a must.
Adjustment Method: Effortlessly optimize capacity by fine-tuning the screw speed, feeding speed, or modifying the mold aperture to meet your specific production needs.
Q: Can the machine adeptly manage high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for materials?
A: Certain equipment can seamlessly integrate with a pre-drying system, like a hopper dryer. However, raw materials with elevated humidity levels, such as unwashed recycled bottles, will benefit from additional pre-treatment steps like centrifugal dehydration for optimized processing.
Q: Does the system accommodate various types of melted plastics? Are equipment adjustments required when transitioning between different raw materials?
A: A higher melt index enhances material flowability. For instance, LDPE with a melt index (MI) of 10 processes more smoothly than HDPE with an MI of 2, ensuring versatility and ease during operations.
Q: What measures ensure control over the uniformity, density, and shape of the resulting particles?
A: Uniformity in particles is largely influenced by screw design, where a larger aspect ratio fosters more uniform plasticization. Precision in temperature control further enhances quality and consistency.
The configuration of particle shape is governed by the cutting technique:
Underwater Strip Cutting: Delivers regularly shaped particles, ideal for applications demanding high precision and uniformity.
Hot Cutting Grain: Offers high efficiency, though it might produce some burrs, making it suitable for scenarios where speed is prioritized.
Join Forces with Us to Forge a Sustainable Future in Plastic Recycling. Together, let's pave the way for an eco-friendly tomorrow.
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