Soft Plastic Granulation Line
Customers can select from a versatile array of two-stage, three-stage, and four-stage machines tailored to their unique production needs. The innovative design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling even the dirtiest waste and producing high-quality scraps. Gear Box: Features a high-torque design for low noise and seamless operation. The specialized screw design enhances coordination, effectively mitigating issues like particle black spots and color variations. Tailored to the material's characteristics, the machine comes equipped with forced feeding and a hydraulic mesh changer, maximizing capacity while conserving energy. Furthermore, the advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of high-grade solid particles.
Hard Plastic Granulation Line
This dynamic machine line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it skillfully transforms the molten plastic into small, uniform particles. Throughout the cutting process, the plastic experiences rapid rotation, stirring, and rubbing, resulting in particles of consistent size and shape, significantly enhancing the plastic's reprocessing performance.
This machine line is pivotal in minimizing plastic degradation and producing superior particles, serving as an indispensable tool for clients engaged in recycling PP, PE, and other hard plastic materials. It is remarkably user-friendly, embodying a practical and efficient granulation recycling solution, which has garnered widespread popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The process of recycling plastics plays a pivotal role in curbing pollution. It significantly diminishes the harm inflicted on our precious land and water bodies by efficiently managing plastic waste.
Resource Conservation: Recycling and reusing plastic products is a commendable practice that curtails the need for virgin plastics. This not only saves non-renewable resources like oil but also fosters a sustainable future.
2. Policy Support
Government Promotion: In a global stride towards environmental rejuvenation, governments are ramping up initiatives to bolster the plastic recycling industry through policies and regulatory frameworks designed to incentivize sustainable practices.
Economic Incentives: To turbocharge industry growth, several nations are offering lucrative tax breaks and subsidies to plastic recycling enterprises, making it a thriving sector for green investments.
3. Market Demand
Enterprise Demand: The corporate world is awakening to the environmental challenges. More businesses are pivoting to recycled plastics, fostering a culture of responsibility and significantly reducing their environmental impact.
Consumer Preference: An eco-conscious consumer base is on the rise, willing to invest more in products that champion recyclable materials, thereby driving a surge in demand for sustainable solutions.
4. Technological Progress
Recycling Technology: Groundbreaking advancements in recycling technology are redefining efficiency, cost-effectiveness, and the quality of the recycling process, ushering in a new era of sustainability.
Innovative Applications: The evolution of new materials and processes is expanding the horizons of recycled plastics, finding novel applications across diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: As the world unites for a greener tomorrow, collaborations between environmental organizations and companies are intensifying, propelling the global plastic recycling industry forward.
Standardization: The creation and implementation of international standards pave the way for enhancing the quality of recycled plastics, promoting their widespread adoption and circulation in global markets.
The plastic recycling industry is on the cusp of a remarkable transformation, offering extensive prospects and immense advantages. It not only curtails environmental degradation and conserves resources but thrives under the dual influence of robust policy frameworks and escalating market demand. As technology propels forward and international alliances strengthen, the industry is poised for a future filled with promise and potential.
Q: What is the price of a plastic granulation line?
A: The price is variable, contingent upon the cleanliness and production capacity requirements of the customer's final material. Our expert team is adept at recommending the most cost-effective granulation line solution tailored to fit the customer's budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Known for its simplicity and affordability, it is ideal for processing basic plastics like single material PP, PE. However, it falls short in handling mixed or impurity-laden recycled materials and has a limited throughput.
Twin Screw: Renowned for its robust mixing capability, it excels in processing recycled, mixed materials, or modified plastics with added components like flame retardants. It guarantees superior yield and stability.
Triple Screw: Specifically tailored for high-output and precision-demanding applications, such as high-end engineering plastic granulation. Despite its advanced capabilities, it comes with a high cost and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. Conversely, for single raw materials and tighter budgetary limits, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of processing 50-200 kg/hour, this compact marvel is ideal for startups or small-scale production endeavors, blending efficiency with practicality.
Medium Sized Granulator: With a robust capacity of 200-500 kg/h, this granulator is a staple in recycling facilities and modified plastic plants, offering versatility and dependability.
Large Granulator: Delivering exceptional performance at capacities above 500 kg/hour, this powerhouse necessitates a high-power motor and advanced automation system for seamless operations.
Adjustment Method: Achieve precise capacity adjustments effortlessly by modifying the screw speed, feeding speed, or mold aperture to suit your specific production needs.
Q: Can it efficiently handle high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, required for these materials?
A: Certain equipment models can be seamlessly integrated with a pre-drying system, like a hopper dryer. However, for high humidity raw materials, such as unwashed recycled bottles, additional pre-treatment measures, such as centrifugal dehydration, may be necessary.
Q: Does the system support processing various types of melted plastics? Are equipment adjustments needed when switching raw materials?
A: Materials with a higher melt index exhibit stronger flowability, meaning plastics like LDPE with MI=10 are easier to process compared to those like HDPE with MI=2.
Q: How can the uniformity, density, and shape of particles be meticulously controlled?
A: The meticulous uniformity of particles hinges on the screw design, for example, a larger aspect ratio fosters more uniform plasticization, paired with precise temperature control.
The particle shape is expertly determined by the cutting method:
Underwater Strip Cutting: Crafts regular particles, making it ideal for meeting high-precision requirements.
Hot Cutting Grain: Offers high efficiency with a trade-off of potential burrs on particles.
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