Soft Plastic Granulation Line
Our cutting-edge granulator offers unparalleled versatility with options for two-stage, three-stage, and four-stage configurations tailored to your production needs. Engineered with a distinct design, it promises exceptional compatibility and superior granulation performance. Perfectly designed for recycling contaminated waste and generating high-quality scraps, our granulator features a high-torque gear box that ensures low noise, smooth, and efficient operation. Its innovative screw design enhances coordination, resolving common issues like particle black spots and color inconsistencies. Each unit is thoughtfully equipped with a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity and reducing power consumption. Additionally, advanced vacuum and conventional exhaust systems adeptly remove moisture, gases, and impurities, ensuring a stable extrusion process and the production of high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line is engineered to elevate the processing of diverse plastic raw materials. It expertly heats and melts the plastic, employing a high-speed rotating cutter to transform the melted material into small, consistent particles. The dynamic cutting action involves rapid rotation, stirring, and rubbing, which guarantees that each particle is uniform in size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
Our machine Line optimizes the recycling process by minimizing plastic degradation and producing superior-quality particles. It's an invaluable asset for clients recycling PP, PE, and other hard plastic materials. With its user-friendly operation, this machine represents a highly practical granulation recycling solution and has garnered widespread acclaim in the PP and PE recycling industries.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling, a pivotal endeavor that dramatically decreases environmental pollution caused by plastic waste. This process is instrumental in safeguarding our precious land and water resources by minimizing the harmful damage inflicted upon them.
Resource Conservation: By recycling and reusing plastic products, we can significantly curb the demand for virgin plastics and conserve invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: Across the globe, governments are putting environmental protection at the forefront. Multiple policies and regulations are being introduced to encourage and bolster the growth of the plastic recycling industry.
Economic Incentives: In numerous countries, governments are offering tax incentives and subsidies to plastic recycling firms, thereby further stimulating industrial advancement.
3. Market Demand
Enterprise Demand: With the rising consciousness of environmental protection, an increasing number of enterprises are opting to integrate recycled plastics, effectively minimizing their environmental impact.
Consumer Preference: The appetite for eco-friendly products is on the rise, with consumers eager to pay a premium for offerings crafted from recycled materials.
4. Technological Progress
Recycling Technology: The continuous evolution of plastic recycling technology is propelling the process to new heights of efficiency, cost-effectiveness, and quality.
Innovative Applications: The invention of novel materials and processes is expanding the horizons for recycled plastics, allowing their application in diverse fields such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are intensifying their collaborations, collectively fostering the prolific growth of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, thereby facilitating their global market circulation and usage.
The plastic recycling industry is poised for greatness with its vast prospects and tremendous advantages. It not only mitigates environmental pollution and conserves resources but also garners robust policy support and robust market demand. Fueled by technological innovations and global collaborations, the industry is on the brink of a radiant future.
Q: What is the price of plastic granulation line?
A: The cost varies based on the customer's desired cleanliness level of the end material and the production capacity required. We can adeptly recommend the most efficient granulation line combination tailored to the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward structure and low-cost profile, it is ideal for processing standard plastics like single material PP and PE new materials. However, it struggles with mixed materials or recycled materials with impurities and has limited processing capabilities.
Twin Screw: Boasting robust mixing capabilities, it excels in processing recycled materials, mixed materials such as PP and PE blends, or modified plastics requiring additives like flame retardants and colorants. It offers enhanced yield and stability.
Triple Screw: Commonly employed in scenarios demanding high output and precision, such as high-end engineering plastic granulation. It is costly and involves complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single raw materials and budget constraints, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Engineered for 50-200 kg/hour, this model is perfectly tailored for startups or ventures engaging in small-scale production, facilitating efficient processing with compact capabilities.
Medium sized granulator: With an impressive capacity of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities, providing robust performance for versatile applications.
Large granulator: Delivering superior processing with capacities above 500 kg/hour, this granulator requires synchronization with high-power motors and sophisticated automation systems to maximize productivity and efficiency.
Adjustment method: Fine-tune your production capacity effortlessly by adjusting crucial parameters such as screw speed, feeding speed, or modifying the mold aperture, ensuring optimal performance tailored to your needs.
Q: Is your system capable of managing high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary before material input?
A: While some systems may be combined with pre-drying equipment like a hopper dryer, materials with high moisture content such as unwashed recycled bottles demand additional pre-treatment methods like centrifugal dehydration to ensure quality processing.
Q: Does your equipment accommodate a range of melted plastic types? Is equipment adjustment required when transitioning to different raw materials?
A: Materials with a higher melt index exhibit superior flowability; for instance, LDPE with an MI of 10 processes with greater ease compared to HDPE with an MI of 2, highlighting the importance of understanding material properties for optimized performance.
Q: What measures are taken to ensure the uniformity, density, and particle shape during processing?
A: Achieving consistent particle uniformity hinges on the precision of the screw design, where an increased aspect ratio can lead to enhanced plasticization uniformity, coupled with meticulous temperature control for optimal outcomes.
The technique of particle shaping is influenced by the cutting method employed:
Underwater strip cutting: This method yields regular particles, ideal for applications demanding high precision and consistency in particle quality;
Hot cutting grain: Renowned for its high efficiency, this technique may produce particles with burrs, necessitating consideration based on end-use requirements.
Join Forces with Us for a Sustainable Journey in Plastic Recycling
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