Discover the Soft Plastic Granulation Line - the epitome of precision and efficiency in transforming soft plastics into valuable resources.
Customers are given the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their unique production needs. With a design that promises superior compatibility and enhanced granulation capabilities, this granulator excels in recycling contaminated waste and manufacturing scraps. Its gear box boasts a high torque design, ensuring low noise and seamless operations. The special screw design enhances coordination, addressing issues related to particle black spots and color inconsistencies. Designed to suit the material's characteristics, it features forced feeding and a hydraulic mesh changer for optimized capacity and energy savings. The vacuum and conventional exhaust systems work in tandem to effectively eliminate moisture, exhaust gases, and impurities, securing a stable extrusion process and superior solid particles.
Introducing the Hard Plastic Granulation Line - your ultimate solution for the efficient conversion of hard plastics into high-quality granules.
This innovative machine line expertly heats and melts a variety of plastic raw materials before employing a high-speed rotating cutter to slice the molten plastic into small, consistent particles. During this cutting marvel, plastics are swirled, mixed, and polished, resulting in uniform particle size and shape, greatly enhancing the plastic's reprocessing capabilities.
This dynamic machine line is adept at minimizing plastic degradation and producing superior granules. It's the ideal partner for recycling PP, PE, and other hard material plastics. With user-friendly operation and a practical approach to granulation recycling, it has gained immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace a cleaner planet by effectively managing plastic waste, significantly cutting down on pollution levels, and safeguarding our precious land and water resources from irreversible damage.
Resource conservation: Contribute to a sustainable future by recycling and reusing plastic products, thereby reducing the demand for virgin plastics and conserving crucial non-renewable resources like oil.
2. Policy support
Government promotion: Across the globe, governments are taking a proactive stance in championing environmental protection, rolling out a series of robust policies and regulations to foster and bolster the growth of the plastic recycling industry.
Economic incentives: In certain countries, strategic tax incentives and subsidies are provided by governments to empower plastic recycling companies, further fueling the development of this pivotal industry.
3. Market demand
Enterprise demand: As environmental consciousness heightens, a growing number of enterprises are opting for recycled plastics, aiming to substantially reduce their environmental impact.
Consumer preference: There is a rising consumer demand for eco-friendly products, with many willing to pay a premium for items crafted from recycled materials, echoing their commitment to sustainability.
4. Technological progress
Recycling technology: The rapid evolution of plastic recycling technology is revolutionizing the industry, enhancing efficiency, reducing costs, and significantly improving output quality.
Innovative applications: Pioneering advancements in new materials and processes are broadening the scope of recycled plastics, making their application feasible across diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: A collective global effort is underway as environmental organizations and enterprises join forces, accelerating the advancement of the plastic recycling industry.
Standardization: The establishment of international standards is paving the way for higher quality recycled plastics, improving their global market circulation and usage.
The plastic recycling industry holds vast potential and offers immense benefits. It not only mitigates environmental pollution and conserves resources, but also thrives under the dual boost of policy support and market demand. With ongoing technological advancements and strengthened global collaboration, this industry is poised for a promising and sustainable future.
Q: What is the price of plastic granulation line?
A: The pricing is contingent upon the end material's cleanliness level and desired production capacity. We offer tailored recommendations for the most efficient granulation line, perfectly aligned with the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Characterized by simplicity and cost-effectiveness, this option is ideal for standard plastics like single material PP and PE. However, it struggles with mixed or impure recycled materials and offers limited processing capacity.
Twin screw: Renowned for its robust mixing capability, this granulator excels in handling recycled and mixed materials (such as PP, PE combinations) or when modifying plastics with additives. It ensures higher yield and stability.
Triple screw: Specifically designed for high-output, precision-demanding applications like premium engineering plastic granulation. Despite its complexity and maintenance costs, it stands unmatched in its segment.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If working with a single material on a tight budget, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Delivering efficiency with a production capacity of 50-200 kg/hour, this machine is ideal for startups or small-scale operations seeking to enter the market with confidence and ease.
Medium-Sized Granulator: With a robust throughput of 200-500 kg/hour, this equipment is a staple in recycling plants and modified plastic facilities, ensuring reliable and consistent performance.
Large Granulator: Engineered for high production demands, this granulator surpasses 500 kg/hour, and is complemented by high-power motors and a state-of-the-art automation system, perfect for large-scale ventures.
Adjustable Capacity: Tailor your production to your specific needs by varying the screw speed, feeding speed, or mold aperture to achieve optimal capacity control effortlessly.
Inquiry: Is this machine equipped to handle materials with high humidity, impurities, or a mix of plastics? Is there a need for preliminary processing like crushing or cleaning?
Response: Yes, certain models can seamlessly integrate a pre-drying system such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, may require additional pre-treatment processes such as centrifugal dehydration.
Inquiry: Is it versatile enough to support various types of melted plastics? Is equipment adjustment necessary when switching between different raw materials?
Response: Indeed, the ease of processing varies with the melt index; for instance, materials like LDPE with an MI of 10 exhibit greater flowability compared to HDPE with an MI of 2, making them easier to manage.
Inquiry: What are the methods to ensure the uniformity, density, and desired shape of the pellets produced?
Response: The uniformity of particles is largely influenced by the screw design—such as a larger aspect ratio which enhances plasticization uniformity—and the precision of temperature control.
The shape of the particles is dictated by the cutting method employed:
Underwater Strip Cutting: This results in regular particles, perfect for high-precision applications.
Hot Cutting Grain: Offers high efficiency, though it may produce particles with minor burrs.
Join Us on a Journey Towards a Greener Tomorrow in Plastic Recycling
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