Soft Plastic Granulation Line
Customers can tailor their selection with two-stage, three-stage, and four-stage machines, perfectly adapting to their production needs. Our special design not only guarantees exceptional compatibility but also enhances granulation quality. This granulator is ideally suited for recycling dirty waste and transforming scraps into valuable resources. The gear box is engineered for high torque, ensuring low noise and smooth operation. With a uniquely designed screw, coordination is improved, effectively addressing issues of particle black spots and color differences. Tailored to the material's characteristics, it features forced feeding and a hydraulic mesh changer, optimizing capacity and conserving power. Additionally, both vacuum and conventional exhaust systems are integrated to more effectively eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and superior solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line efficiently heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it precisely slices the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in consistently shaped and sized particles. This uniformity significantly enhances the reprocessing performance of the plastic, offering superior results.
The machine Line is instrumental in reducing plastic degradation and producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Its ease of operation and practicality make it a highly favored choice in the PP, PE recycling industry, offering a seamless granulation recycling experience.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: The recycling of plastic is a powerful tool to effectively diminish environmental pollution. By reprocessing plastic waste, we significantly cut down on the harm inflicted upon our precious land and water resources.
Resource conservation: Through the recycling and reusing of plastic products, we can decrease the reliance on virgin plastics, thus conserving invaluable non-renewable resources like oil.
2. Policy support
Government promotion: Globally, governments are championing the cause of environmental protection. They've rolled out a plethora of policies and regulations that actively encourage and bolster the growth of the plastic recycling industry.
Economic incentives: In various nations, there are enticing economic incentives such as tax breaks and subsidies for plastic recycling companies, fostering the industry's expansion.
3. Market demand
Enterprise demand: With a growing consciousness towards environmental sustainability, numerous enterprises are increasingly opting for recycled plastics to lessen their ecological footprint.
Consumer preference: The appetite for eco-friendly products is on the rise, with consumers more than willing to pay a premium for products crafted from recycled materials.
4. Technological progress
Recycling technology: The ever-evolving landscape of plastic recycling technology is enhancing efficiency, cost-effectiveness, and the overall quality of recycling processes.
Innovative applications: Pioneering new materials and processes are broadening the horizons for recycled plastics' applications in diverse sectors, including building materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and businesses across the globe are coming together, forging partnerships to jointly drive forward the plastic recycling industry's development.
Standardization: The creation of international standards is pivotal in elevating the quality of recycled plastics, facilitating their circulation, and boosting their use in the global arena.
The plastic recycling industry presents expansive prospects and remarkable advantages. It not only curtails environmental pollution and conserves resources but also garners substantial support from policies and market demand. With ongoing technological advancements and an uptick in global collaborations, the industry is poised for a brilliant future.
Q: What is the price of plastic granulation line?
A: The cost hinges on the desired purity level of the final material and the production capacity needed. We are adept at recommending the most effective granulation line configuration tailored to meet both the performance expectations and budgetary constraints of our clients.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and low cost, this option is ideal for processing standard plastics like single material PP and PE. However, it lacks versatility for mixed or impurity-laden recycled materials, and its processing capability is limited.
Twin screw: Known for its robust mixing capabilities, this type is perfect for recycled or mixed materials such as PP and PE blends, or modified plastics that need additives like flame retardants. It delivers superior yield and steady performance.
Triple screw: This variant is prevalent in high-output, precision-demanding scenarios like high-end engineering plastic granulation. While it offers exceptional performance, it's accompanied by high costs and complex maintenance.
Suggestion: For materials that are recycled or mixed modified, a twin-screw granulator is recommended. If dealing with single materials on a tighter budget, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, a powerhouse of efficiency for startups or small-scale production, boasting a remarkable capacity of 50-200 kg/hour. Perfectly tailored to meet the burgeoning demands of emerging operations.
Discover the prowess of our Medium-Sized Granulator, engineered for excellence and optimized for recycling plants and modified plastic plants, with an impressive capacity range of 200-500 kg/hour.
Explore the capabilities of our Large Granulator, crafted for robust performance with a capacity exceeding 500 kg/hour, necessitating high-power motors and advanced automation systems for seamless operation.
Refine your production precision with our ingenious adjustment method. Achieve desired capacity by effortlessly manipulating screw speed, feeding speed, or mold aperture to fit your exact specifications.
Q: Is your machine capable of handling high humidity, impurities, or mixed plastics? Are there any preparatory processes, such as crushing and cleaning, necessary for the materials?
A: Our versatile equipment can be integrated with a pre-drying system, like a hopper dryer. However, high humidity materials, such as unwashed recycled bottles, demand additional pre-treatment such as the innovative centrifugal dehydration process.
Q: Does your machine adapt to different types of melted plastics? Is there a need to recalibrate the equipment when switching between various raw materials?
A: At the nexus of technology and adaptability, our equipment excels. Materials with a higher melt index exhibit superior flowability, making LDPE with MI=10 easier to manage than HDPE with MI=2.
Q: What mechanisms are in place to ensure particle uniformity, density, and shape control?
A: Achieving particle uniformity is a masterpiece of engineering, dependent on refined screw design, such as a larger aspect ratio for enhanced plasticization uniformity, and precise temperature control.
The artistry of particle shape is mastered through cutting methods:
Underwater strip cutting ensures particles are consistently regular, catering to high-precision demands.
Hot cutting grain offers the pinnacle of efficiency, albeit with a slight possibility of burrs.
Join forces with us to champion sustainability in plastic recycling. Together, we can craft a greener, more responsible future.
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