Soft Plastic Granulation Line
Customers are empowered to select from a versatile array of two-stage, three-stage, and four-stage machines tailored to meet distinct production needs. The innovative design ensures exceptional compatibility and optimal granulation results. This granulator is meticulously engineered for the recycling of contaminated waste and efficient scrap production. The gear box boasts a high-torque design, delivering low noise levels and smooth operations. An expertly crafted screw design enhances coordination, effectively minimizing issues like particle black spots and color discrepancies. Tailored to the material's characteristics, it features forced feeding and a hydraulic mesh changer, boosting capacity and conserving energy. Moreover, advanced vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust, and impurities, ensuring consistent extrusion and superior solid particle quality.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a wide range of plastic raw materials. Utilizing a high-speed rotating cutter, it slices the molten plastic into uniform, small particles. During this cutting process, the plastic experiences rapid rotation, stirring, and rubbing, ensuring the particles are consistently sized and shaped, thereby enhancing the plastic's reprocessing performance.
With its innovative design, the Machine Line significantly reduces plastic degradation and produces superior-quality particles, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. This user-friendly machine offers a practical granulation recycling solution that has gained immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Harnessing the potential of plastic recycling spells a remarkable reduction in environmental pollution caused by plastic waste, significantly alleviating the strain on precious land and water resources.
Resource Conservation: By championing the recycling and reuse of plastic products, we can markedly reduce the demand for virgin plastics, all the while preserving non-renewable resources such as oil.
2. Policy Support
Government Promotion: Globally, governments are prioritizing environmental sustainability by instituting numerous policies and regulations to bolster the plastic recycling industry's growth.
Economic Incentives: In various nations, governments amplify industry progress by offering tax breaks and subsidies to enterprises involved in plastic recycling.
3. Market Demand
Enterprise Demand: Heightened environmental awareness is leading more enterprises to opt for recycled plastics, minimizing their environmental impact and aligning with green initiatives.
Consumer Preference: There is a burgeoning demand for eco-friendly products, with consumers increasingly willing to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are making the recycling process more efficient, cost-effective, and yielding superior quality outcomes.
Innovative Applications: The introduction of new materials and processes is broadening the application spectrum of recycled plastics, finding uses in diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and businesses are forging stronger partnerships to collectively advance the plastic recycling industry.
Standardization: The establishment of international standards is enhancing the quality of recycled plastics, facilitating their global market circulation and utilization.
The plastic recycling industry is brimming with potential and remarkable benefits. It not only mitigates environmental pollution and conserves resources but also gains a boost from both policy support and market demand. With ongoing technological breakthroughs and fortified global alliances, the industry is poised for an even more promising future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the customer's desired cleanliness of the final material and the expected production output. We pride ourselves on recommending the most effective granulation line solutions tailored to the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one suits my needs best?
A:Single Screw: Characterized by a simple design and affordability, it's ideal for ordinary plastics (e.g., single material PP, PE new materials) but has limited capacity for mixed or impurity-laden recycled materials.
Twin Screw: Boasting robust mixing capabilities, it's apt for recycled, mixed, or additive-required modified plastics (e.g., PP, PE mixed, flame retardants), ensuring higher yield and stability.
Triple Screw: Best suited for high-output, precision-demanding applications (e.g., high-end engineering plastic granulation), though it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with a constrained budget, a single-screw granulator remains a viable option.
Q: What is the hourly or daily production range? Is it adjustable?
A: Introducing our Small Granulator, engineered to produce 50-200 kg/hour, this efficient machine is the ideal choice for startups or small-scale production, providing a robust entry into the world of plastic waste management.
Our Medium-Sized Granulator, with a capacity of 200-500 kg/h, is a staple in recycling plants and modified plastic facilities, offering the versatility and reliability needed for efficient operations.
Experience the power of our Large Granulator, designed for operations requiring over 500 kg/hour. This high-capacity machine is perfectly complemented by a high-power motor and a sophisticated automation system.
Intuitive Adjustment: Effortlessly adjust capacity by tweaking the screw speed, feeding speed, or mold aperture, ensuring your production line remains flexible and efficient.
Question: Can the system handle plastics with high humidity, impurities, or mixed varieties? Is pre-processing like crushing and cleaning necessary for the materials?
Answer: Certain machines can be equipped with a pre-drying system, such as a hopper dryer, yet high humidity materials, like unwashed recycled bottles, demand additional pre-treatment, such as centrifugal dehydration, to ensure optimal performance.
Question: Is the equipment compatible with various types of melted plastics, and are adjustments required when switching between raw materials?
Answer: The melt index plays a crucial role; higher indices, such as LDPE with MI=10, enhance material flowability, making them simpler to process compared to lower indices like HDPE with MI=2.
Question: What controls are in place for the uniformity, density, and shape of the produced particles?
Answer: Uniformity in particles is achieved through precision screw design, where a larger aspect ratio promotes more consistent plasticization, coupled with meticulous temperature control for superior results.
The shape of particles is crafted by the cutting method employed:
Underwater strip cutting yields regular particles, perfect for high-precision applications.
Hot cutting grain offers high efficiency, though particles may occasionally have burrs.
Join Forces with Us for a Greener Tomorrow: Embark on a journey towards sustainable plastic recycling with our cutting-edge technology and expertise.
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