Soft Plastic Granulation Line
Customers can select machines with configurations ranging from two-stage to four-stage based on their specific production requirements. Our innovative design ensures exceptional compatibility and superior granulation quality. This granulator is expertly engineered for recycling contaminated waste and efficient scrap production. With a high-torque, low-noise gearbox, it allows for smooth, quiet operation. The unique screw design enhances coordination, effectively addressing issues with particle black spots and color discrepancies. Equipped with forced feeding and a hydraulic mesh changer tailored to material characteristics, it optimizes capacity and conserves energy. Our advanced vacuum and exhaust systems serve to effectively eliminate moisture, gases, and impurities, guaranteeing stable extrusion and producing top-quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line is designed to heat and melt a variety of plastic raw materials, transforming them into small, consistently sized particles through the precision of a high-speed rotating cutter. During this process, plastic is expertly rotated, stirred, and rubbed, ensuring uniformity in particle size and shape, thereby significantly enhancing the material's reprocessing capabilities and efficiency.
The Machine Line is an invaluable asset in minimizing plastic degradation and producing superior quality particles. It is an indispensable tool for clients engaged in recycling PP, PE, and other hard plastic materials. With its user-friendly operation, it offers a highly practical granulation recycling solution, gaining immense popularity in PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engaging in plastic recycling profoundly minimizes environmental pollution induced by plastic waste, safeguarding our precious land and water resources.
Resource conservation: Recycling and reusing plastic products play a pivotal role in decreasing the demand for virgin plastics, thereby conserving invaluable non-renewable resources like oil.
2. Policy support
Government promotion: Governments globally are intensifying efforts towards environmental protection by enacting numerous policies and regulations to foster and propel the growth of the plastic recycling industry.
Economic incentives: In various nations, governments incentivize plastic recycling companies through tax benefits and subsidies, significantly encouraging industry advancement.
3. Market demand
Enterprise demand: As environmental consciousness grows, an increasing number of enterprises are opting for recycled plastics to significantly reduce their environmental footprint.
Consumer preference: With the rising quest for eco-friendly products, consumers are increasingly inclined to pay a premium for products crafted from recycled materials.
4. Technological progress
Recycling technology: The relentless advancements in plastic recycling technology have rendered the process more efficient, cost-effective, and higher in quality, propelling the industry forward.
Innovative applications: The creation of novel materials and processes has expanded the application of recycled plastics across various fields, including building materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises worldwide are amplifying their collaborative efforts to jointly accelerate the advancement of the plastic recycling industry.
Standardization: The establishment of international standards enhances the quality of recycled plastics and facilitates their circulation and utilization in the global market.
The plastic recycling industry harbors expansive prospects and remarkable advantages, effectively curbing environmental pollution, conserving resources, and benefiting from the dual impetus of policy support and market demand. As technology continuously advances and global cooperation strengthens, the plastic recycling industry is poised for a transformative future.
Q: What is the price of plastic granulation line?
A: The price can vary significantly based on the cleanliness level of the final material desired by the customer and the required production capacity. We offer tailored recommendations for the most cost-effective granulation line based on the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple structure and low cost, this is ideal for processing standard plastics like single material PP, PE new materials. However, it displays limited adaptability to mixed or impurity-laden recycled materials, offering reduced processing capacity.
Twin screw: Exhibiting strong mixing capabilities, it excels in processing recycled or mixed materials (such as PP, PE) and modified plastics requiring additives (like flame retardants, colorants), offering increased yield and stability.
Triple screw: Perfect for scenarios demanding high output and precision (such as high-end engineering plastic granulation), though it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if dealing with single materials and a constrained budget, a single screw granulator is a prudent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: 50-200 kg/hour (tailored for startups or small-scale production).
Introducing our Medium-Sized Granulator: Designed to process 200-500 kg/h, this powerhouse is frequently utilized in recycling and modified plastic plants. Experience consistent performance tailored for mid-scale operations.
Discover the Large Granulator: Designed to handle operations above 500 kg/hour, this machine seamlessly integrates with high-power motors and advanced automation systems to elevate your production efficiency and capabilities.
Easily Adjust Production Capacity: Tailor the granulation process to your specific needs by modifying the screw speed, feeding speed, or mold aperture, offering unparalleled flexibility in operation.
Q: Can this machinery manage high moisture levels, impurities, or mixed plastics? Is pre-processing like crushing and cleaning of materials necessary for optimal performance?
A: Equip your operation with optional pre-drying systems, such as a hopper dryer, to combat high humidity materials. Additional pre-treatment steps, like centrifugal dehydration, are advised for raw materials such as unwashed recycled bottles.
Q: Is the equipment versatile enough to process various melted plastics? Are adjustments necessary when transitioning between different raw materials?
A: The melt index significantly influences material flowability, with higher indices offering better processability. For instance, LDPE with a melt index of 10 is more manageable than HDPE with a melt index of 2.
Q: What methods are available to control the uniformity, density, and shape of the plastic particles produced?
A: Achieve particle uniformity through precise screw design, where an increased aspect ratio enhances plasticization uniformity. Meanwhile, accurate temperature control is essential for consistent results.
Determine Particle Shape through Cutting Method:
Underwater Strip Cutting: Delivers regular-shaped particles, ideal for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency in cutting but may produce particles with burrs.
Join Us on the Journey Towards a Greener Future in Plastic Recycling.
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