Soft Plastic Granulation Line
Customers have the flexibility to select between two-stage, three-stage, and four-stage machines tailored to their specific production needs. Our ingeniously crafted design ensures exceptional compatibility and superior granulation results. The granulator excels in recycling even the dirtiest waste and transforming scraps into valuable outputs. It features a gear box engineered for high torque with minimal noise, promising seamless operations. The specially designed screw enhances coordination, addressing issues like particle black spots and color discrepancies effectively. Tailored to the material's nature, it is outfitted with a forced feeding system and a hydraulic mesh changer to maximize capacity while optimizing power usage. Furthermore, our vacuum and conventional exhaust systems work tirelessly to eliminate moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and robust solid particle production.
Hard Plastic Granulation Line
This innovative Machine Line expertly heats and melts a wide array of plastic raw materials. It employs a high-speed rotating cutter to precisely slice the melted plastic into small, uniform particles. During this meticulous cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which enhances the uniformity of the particle size and shape, significantly boosting the plastic's reprocessing capabilities.
Our Machine Line is instrumental in minimizing plastic degradation and producing superior particles. It serves as an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Beyond its efficiency, the machine is designed for user-friendliness, offering a practical granulation recycling method. This approach has earned widespread acclaim within the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry: Discover the soaring potential and unparalleled benefits of the plastic recycling sector as it paves the way for a sustainable future.
1. Environmental protection: A cornerstone of the plastic recycling industry, offering transformative solutions to safeguard the environment.
Reducing pollution: By embracing plastic recycling, we significantly diminish environmental pollution, ensuring the preservation of our precious land and vital water resources.
Resource conservation: Through recycling, we effectively reduce the dependency on virgin plastics, conserving crucial non-renewable resources like oil and ensuring a sustainable future.
2. Policy support: A powerful catalyst driving the growth and innovation within the plastic recycling industry.
Government promotion: Worldwide, governments are championing environmental initiatives, implementing regulations and policies that bolster the thriving plastic recycling industry.
Economic incentives: In select regions, supportive governments offer tax breaks and subsidies, energizing plastic recycling companies and fostering industry momentum.
3. Market demand: The ever-growing desire for sustainable practices is reshaping industry standards and consumer choices.
Enterprise demand: With escalating environmental consciousness, businesses are opting for recycled plastics, significantly reducing their ecological impact.
Consumer preference: Eco-conscious consumers are fueling demand for green products, willing to invest more in items crafted from recycled materials.
4. Technological progress: Innovation is at the heart of the plastic recycling industry, driving efficiency and quality to new heights.
Recycling technology: Continuous advancements streamline the recycling process, elevating efficiency, reducing costs, and enhancing the quality of recycled products.
Innovative applications: Pioneering developments introduce recycled plastics into diverse fields, from construction to textiles, broadening their utility and appeal.
5. Global Trends: The worldwide movement towards a greener future is reshaping the landscape of the plastic recycling industry.
International Cooperation: Partnerships among environmental groups and businesses worldwide are accelerating transformative growth in the plastic recycling sector.
Standardization: Global standards are being developed, enhancing recycled plastics' quality and facilitating their international market circulation and use.
The plastic recycling industry has broad prospects and significant advantages: Not only does it mitigate environmental harm and conserve resources, but it also thrives under policy endorsements and rising market demands. As technology advances and international collaboration strengthens, the future of plastic recycling shines brighter than ever.
Q: What is the price of plastic granulation line?
A: Pricing for our plastic granulation lines is tailored to the customer's desired cleanliness of the final product and required production capacity. We offer expert guidance to recommend the most cost-effective granulation line configuration in line with the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Offers a straightforward design and cost-efficiency, ideal for processing standard plastics like PP and PE. However, it's less adaptable for mixed or impure recycled materials.: With limited processing capabilities, single-screw granulators are best for straightforward operations with budget constraints.
Twin screw: Boasts strong mixing capabilities, perfect for recycled or mixed materials, and modified plastics requiring additives. It ensures higher yield and stability.: Ideal for complex operations, providing robust performance in diverse material scenarios, making it a versatile industry choice.
Triple screw: Tailored for high-output and precision-demanding tasks like high-end engineering plastic granulation, though it involves intricate maintenance and elevated costs.: While offering peak performance, triple-screw granulators are suited for premium applications requiring precision and output.
Suggestion: For recycled or mixed-modified materials, the twin-screw granulator is recommended. If dealing with single materials and working with a tight budget, the single-screw granulator offers an effective solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Ideal for startups or small-scale production, this efficient machine boasts a throughput of 50-200 kg/hour, making it perfect for entrepreneurs seeking to enter the market.
Medium sized granulator: With a capacity of 200-500 kg/h, this versatile granulator is a staple in recycling and modified plastic plants, ensuring robust and reliable operations.
Large granulator: Designed for high-volume processing, this granulator handles over 500 kg/hour when paired with a high-power motor and advanced automation systems, perfect for industrial-scale applications.
Adjustment method: Achieve desired capacity by fine-tuning the screw speed, feeding speed, or mold aperture, offering flexibility and precision in production.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need pre-processing, such as crushing and cleaning, before use?
A: For high humidity materials like unwashed recycled bottles, integrate a pre-drying system such as a hopper dryer, or use additional pre-treatment methods like centrifugal dehydration to ensure optimal processing.
Q: Does it support various types of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: Material flowability is linked to the melt index; for instance, LDPE with a high MI of 10 is more process-friendly than HDPE with a lower MI of 2, reducing the need for adjustments.
Q: How can I manage the uniformity, density, and shape of the produced particles?
A: The uniformity of particles is influenced by screw design, such as a larger aspect ratio leading to more consistent plasticization, paired with precise temperature control for optimal results.
The particle shape is determined by the cutting method:
Underwater strip cutting: Achieves regular particles, ideal for high-precision requirements.
Hot cutting grain: Offers high efficiency, though the result may include some burrs.
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