Welcome to the Soft Plastic Granulation Line - Engineered to Perfection
Our Soft Plastic Granulation Line offers an unparalleled selection of two-stage, three-stage, and four-stage machines, catering to all your production needs with precision. The innovative design ensures excellent compatibility and superior granulation capabilities, making it exceptionally adept at recycling contaminated waste materials and producing high-quality scraps. The high-torque gearbox design promises low noise levels and seamless operation. With a unique screw design, the system achieves better coordination, effectively resolving issues of particle black spots and color discrepancies. Tailored to the unique characteristics of your materials, this line features forced feeding and a hydraulic mesh changer to enhance capacity and optimize power consumption. Furthermore, both vacuum and standard exhaust systems efficiently eliminate moisture, gases, and impurities, delivering more consistent extrusion and premium solid particles.
Revolutionary Hard Plastic Granulation Line - Ideal for Robust Performance
Our advanced Hard Plastic Granulation Line expertly heats and melts a diverse range of plastic raw materials. Utilizing a high-speed rotating cutter, it precisely slices the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, ensuring consistent particle size and shape, thereby significantly enhancing the reprocessing performance of the plastic. This meticulous processing guarantees optimal uniformity and excellence in quality.
This Machine Line is pivotal in reducing plastic degradation and producing superior particles. It stands as an indispensable asset for clients engaged in recycling PP, PE, and other hard material plastics. Its user-friendly operation and practicality make it an ideal choice for granulation recycling, garnering widespread acclaim within the PP, PE recycling sectors. Experience the convenience and efficiency of a machine that's designed to excel.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: The act of recycling plastics significantly mitigates environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources from potential harm.
Resource conservation: Recycling and reusing plastic products significantly lessen the demand for new plastics, conserving crucial non-renewable resources like oil, essential for a sustainable future.
2. Policy support
Government promotion: In response to growing environmental concerns, governments worldwide are increasingly instituting policies and regulations that vigorously support and champion the burgeoning plastic recycling industry.
Economic incentives: Selected countries offer enticing tax incentives and substantial subsidies to plastic recycling companies, further fueling industry growth and innovation.
3. Market demand
Enterprise demand: As environmental awareness rises, more enterprises opt for recycled plastics, proactively reducing their environmental impact and aligning with sustainable practices.
Consumer preference: A noticeable rise in demand for eco-friendly products has emerged, with consumers willing to invest more in products crafted from recycled materials.
4. Technological progress
Recycling technology: Continuous advancements in plastic recycling technology enhance the recycling process, making it more efficient, cost-effective, and capable of delivering superior quality.
Innovative applications: The advent of novel materials and processes broadens the application of recycled plastics across diverse sectors, including construction, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises globally are forging robust collaborations to drive forward the development and success of the plastic recycling industry.
Standardization: The crafting of international standards plays a pivotal role in elevating the quality of recycled plastics, enhancing their accessibility and utilization in the global marketplace.
The plastic recycling industry is poised for a promising future, offering expansive prospects and unparalleled advantages by reducing pollution, conserving resources, and benefiting from supportive policies and growing market demand. As technology advances and global cooperation strengthens, the plastic recycling industry is set to shine even brighter.
Q: What is the price of plastic granulation line?
A: Pricing is determined by the desired cleanliness level of the final material and production capacity. We are committed to recommending the most effective granulation line for our customers, tailored to their budget constraints and production needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Boasting a straightforward structure and low cost, single screw granulators are ideal for processing ordinary plastics like PP and PE new materials. However, they are less effective for mixed or recycled materials containing impurities and offer limited processing capacity.
Twin screw: Featuring robust mixing capabilities, twin-screw granulators excel in processing recycled and mixed materials or modified plastics requiring additives, ensuring higher yield and stability.
Triple screw: Perfect for high-output and high-precision applications, such as high-end engineering plastic granulation, though they incur higher costs and complex maintenance demands.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single raw materials with budget constraints, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: With an impressive throughput of 50-200 kg/hour, this model is the perfect choice for startups or small-scale production ventures seeking reliable performance and efficiency in every operation.
Medium-sized granulator: Delivering a robust processing capacity of 200-500 kg/h, this granulator is a staple in recycling plants or modified plastic plants, ensuring consistent and high-quality results.
Large granulator: Designed to handle an impressive output of over 500 kg/hour, this model requires integration with a powerful motor and advanced automation system to ensure seamless and efficient operations.
Adjustment method: Fine-tune your production capacity by adjusting screw speed, feeding speed, or mold aperture, offering you complete control over the granulation process.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed, such as crushing and cleaning, to achieve optimal results?
A: Some equipment can be enhanced with a pre-drying system like a hopper dryer. However, for high humidity raw materials, such as unwashed recycled bottles, additional pre-treatment, such as centrifugal dehydration, is necessary to maintain efficiency.
Q: Does it support a variety of melted plastics? Is equipment adjustment necessary when switching between different raw materials to maintain quality?
A: The melt index plays a crucial role in determining material flowability. For instance, LDPE with an MI=10 offers easier processing compared to HDPE with an MI=2, ensuring smoother operations.
Q: How do you control the uniformity, density, and shape of particles to maintain product excellence?
A: The uniformity of particles is influenced by the screw design, where a larger aspect ratio ensures more uniform plasticization, coupled with precise temperature control for superior quality.
Particle shape is determined by the cutting method:
Underwater strip cutting: Produces regular particles suitable for applications with high-precision requirements, ensuring top-notch quality.
Hot cutting grain: Offers high efficiency but may result in particles with burrs, suitable for less precise applications yet maintaining productivity.
Join Us in Pioneering a Sustainable Future for Plastic Recycling: Together, we can make a significant impact on the environment through innovative recycling solutions.
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