Soft Plastic Granulation Line
Customers can delight in a choice of two-stage, three-stage, and even four-stage machines tailored precisely to your production needs. Our uniquely crafted design ensures exceptional compatibility and superior granulation quality, perfect for recycling dirty waste and producing high-quality scraps. The gear box is engineered with a high torque design, providing low noise levels and smooth operational performance. The innovative screw design ensures superior coordination, significantly minimizing particle black spots and color variations. Depending on your material’s characteristics, the system is equipped with forced feeding and a hydraulic mesh changer, delivering enhanced capacity while conserving energy. Additionally, the vacuum and conventional exhaust systems are highly efficient in eliminating moisture, exhaust gases, and impurities, ensuring more stable extrusion and production of exceptional solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials. It then seamlessly employs a high-speed rotating cutter to precisely slice the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, enhancing both the uniformity of the particle size and shape. This results in significantly improved reprocessing performance of the plastic, making it an invaluable addition to any production line.
The Machine Line is a revolutionary solution that effectively reduces plastic degradation, resulting in the production of superior particles. It stands as a reliable ally for clients recycling PP, PE, and other hard material plastics. User-friendly and straightforward to operate, this machine epitomizes a highly practical granulation recycling mode and has garnered immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the future of a cleaner planet with plastic recycling! By reducing environmental pollution from plastic waste, we safeguard our precious land and water resources, ensuring a healthier tomorrow.
Resource conservation: Harness the power of recycling! By reusing plastic products, we cut down the demand for new plastics and conserve valuable, non-renewable resources like oil, paving the way for a sustainable future.
2. Policy support
Government promotion: Join the global wave of change! Governments worldwide are actively promoting environmental protection through policies and regulations, encouraging a thriving plastic recycling industry that benefits everyone.
Economic incentives: In select regions, governments are providing tax incentives and subsidies to enhance the growth of plastic recycling businesses, fostering a robust and sustainable industry.
3. Market demand
Enterprise demand: As environmental awareness grows, businesses are choosing recycled plastics to minimize their ecological impact, becoming champions of a greener world.
Consumer preference: Witness the shift towards eco-friendly living! With a surge in demand for sustainable products, consumers are eager to invest in items made from recycled materials, supporting a sustainable lifestyle.
4. Technological progress
Recycling technology: Experience the revolution in recycling! Advancements in plastic recycling technology are making the process more efficient, cost-effective, and high-quality, transforming the industry for the better.
Innovative applications: Explore the endless possibilities! The development of new materials and processes is expanding the use of recycled plastics into diverse areas like building materials and textiles, opening up exciting opportunities.
5. Global Trends
International Cooperation: United for a sustainable future! Environmental organizations and enterprises worldwide are joining forces to propel the growth of the plastic recycling industry, creating a stronger global community.
Standardization: Global standards are enhancing the quality and circulation of recycled plastics, ensuring their seamless integration and use in the international market.
The plastic recycling industry is poised for remarkable growth, offering substantial benefits including reduced environmental pollution, resource conservation, and strong support from policies and market demand. With relentless technological advancement and global cooperation, the industry is on the brink of a promising future.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and production capacity needs. We can tailor the most effective granulation line solution to fit the customer's budget range and specific requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and affordability, this is perfect for processing standard plastics like single material PP and PE. However, its adaptability to mixed or impurity-laden recycled materials and processing capacity is limited.
Twin screw: Offering robust mixing capabilities, this is ideal for recycled, mixed, or modified plastics requiring additives like flame retardants and colorants, delivering higher yield and stability.
Triple screw: Optimal for scenarios demanding high output and precision, such as high-end engineering plastic granulation, though it comes with higher costs and complex maintenance needs.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If working with single raw materials under a tight budget, a single-screw granulator is a reliable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing 50-200 kg/hour, it is suitable for startups or small-scale production, offering flexibility for burgeoning businesses.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, this versatile machine is a staple in recycling centers and modified plastic facilities, delivering efficient and reliable performance that meets industry demands.
Large Granulator: Engineered for high-capacity operations, this granulator handles over 500 kg/hour. It pairs seamlessly with high-power motors and sophisticated automation systems, offering unmatched efficiency for large-scale production.
Adjustment Method: Easily tailor the production capacity by tweaking the screw speed, feeding speed, or mold aperture, ensuring that your operations are always optimized for maximum efficiency and output.
Q: Can it handle high humidity, impurities, or mixed plastics? Are pre-processing steps such as crushing and cleaning required for optimal performance?
A: Select equipment models can be paired with an integrated pre-drying system, like a hopper dryer. However, high-humidity materials, such as unwashed recycled bottles, necessitate additional pre-treatment methods like centrifugal dehydration to achieve optimal results.
Q: Does the system accommodate various types of melted plastics, and are adjustments needed when switching between different raw material types?
A: The melt index is key to flowability; for instance, LDPE with an MI=10 processes with ease compared to HDPE with an MI=2, reflecting the machine's adaptability to varying material characteristics.
Q: How can uniformity, density, and particle shape be controlled for superior end-product quality?
A: Achieve consistent particle uniformity through precise screw design, such as increased aspect ratios for enhanced plasticization, and maintain accuracy with state-of-the-art temperature control systems.
The method of cutting ultimately defines the particle shape:
Underwater Strip Cutting: Delivers uniform, precision-engineered particles ideal for high-specification applications.
Hot Cutting Grain: Offers high-efficiency throughput, though may occasionally result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Together, we can transform the landscape of plastic reuse and recycling, paving the way for a greener and more sustainable world.
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