Soft Plastic Granulation Line
Customers can opt for machines featuring two-stage, three-stage, or four-stage configurations, tailored to meet diverse production needs. The innovative design ensures excellent compatibility and superior granulation results. This granulator excels in recycling contaminated waste and processing scraps with precision. Gearbox: It boasts a high-torque design, ensuring low noise levels and seamless operation. Enhanced screw design facilitates optimal coordination, significantly reducing particle black spots and color variance challenges. Tailored to the material's characteristics, it comes equipped with a forced feeding system and a hydraulic mesh changer, maximizing capacity and energy efficiency. Moreover, the inclusion of vacuum and traditional exhaust systems optimally eliminates moisture, exhaust gases, and impurities, guaranteeing more consistent extrusion and superior solid particle quality.
Hard Plastic Granulation Line
This advanced Machine Line effectively heats and melts a variety of plastic raw materials, employing a high-speed rotary cutter to meticulously chop the melted plastic into small, uniform particles. Throughout the cutting, the plastic undergoes rapid rotation, stirring, and friction, ensuring a consistent particle size and shape, thereby enhancing the plastic's reprocessing capabilities.
The Machine Line significantly mitigates plastic degradation and ensures the production of superior particles, making it an invaluable assistant for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation offers a highly practical granulation recycling solution, garnering widespread popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to dramatically cut down environmental pollution from plastic waste. By minimizing harm to our precious land and water resources, we take significant strides towards a cleaner planet.
Resource Conservation: Recycling and reusing plastic products not only diminishes the demand for virgin plastics, but it also conserves non-renewable resources like oil. This mindful approach to resource management ensures a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are championing environmental protection with unprecedented vigor. They've introduced a range of supportive policies and regulations, propelling the plastic recycling industry to new heights.
Economic Incentives: Some nations offer enticing tax benefits and subsidies to plastic recycling enterprises, fueling their growth and development. These economic incentives serve as powerful catalysts in the industry's evolution.
3. Market Demand
Enterprise Demand: As consciousness about environmental preservation grows, an increasing number of enterprises are opting for recycled plastics. This shift is aimed at minimizing their environmental impact and aligning with sustainability goals.
Consumer Preference: A surge in demand for eco-friendly products is evident as consumers exhibit a willingness to invest more in products crafted from recycled materials. This trend reflects a deeper commitment to environmental sustainability.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology is revolutionizing the industry. These innovations ensure the recycling process is more efficient, cost-effective, and produces superior quality outputs.
Innovative Applications: Breakthroughs in new materials and processes are expanding the horizons for recycled plastics. Their application now extends to myriad fields, including building materials and textiles, showcasing versatile possibilities.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are forging alliances to collectively advance the plastic recycling industry. This cooperative spirit is crucial for global environmental progress.
Standardization: Establishing international standards is pivotal for enhancing the quality of recycled plastics. It facilitates their seamless integration and circulation in the global marketplace, driving widespread adoption.
The plastic recycling industry holds immense promise and significant advantages. It not only curtails environmental pollution and conserves resources but is also buoyed by robust policy support and surging market demand. With relentless technological progress and enhanced global cooperation, the industry is poised for a resplendent future.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the cleanliness level desired for the final material and the required production capacity. Our team excels in recommending the most cost-effective granulation line configurations tailored to the customer's budget parameters.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Characterized by its simple structure and low cost, it's ideal for processing ordinary plastics like single material PP and PE new materials. However, it struggles with adaptability to mixed or impure recycled materials, and its processing capacity is limited.
Twin Screw: Known for its robust mixing ability, the twin-screw granulator thrives in processing recycled, mixed materials like PP, PE, or modified plastics needing additives like flame retardants. It offers higher yield and stability, making it a preferred choice for many.
Triple Screw: Best suited for high-output, high-precision scenarios, such as high-end engineering plastic granulation. While it promises superior performance, it comes with a higher price tag and intricate maintenance requirements.
Suggestion: For raw materials that are recycled or mixed-modified, opt for a twin-screw granulator. If dealing with single raw materials and budget constraints, a single screw granulator stands as a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, this is an ideal solution for startups or small-scale production endeavors. Its flexibility and efficiency make it a valuable asset for growing businesses.
Medium-Sized Granulator: Witness the impressive prowess of our medium-sized granulator, designed to process between 200-500 kg/h. This powerhouse is commonly employed in recycling and modified plastic plants, delivering reliable and efficient performance.
Large Granulator: For those with grand production ambitions, our large granulator exceeds 500 kg/hour. It pairs seamlessly with high-power motors and sophisticated automation systems to ensure unparalleled productivity.
Adjustment Method: Achieving optimal capacity has never been easier. Easily adjust the granulator's capacity by tweaking the screw speed, feeding speed, or modifying the mold aperture to suit your specific needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be pre-processed, perhaps through crushing and cleaning?
A: Integration with Pre-Drying Systems: Select equipment models can integrate with pre-drying systems such as hopper dryers. However, for high humidity raw materials like unwashed recycled bottles, additional pre-treatment, such as centrifugal dehydration, is essential.
Q: Does the granulator support various melted plastic types? Is adjustment needed when switching between different raw materials?
A: Melt Index Considerations: Materials with a higher melt index exhibit superior flowability, making them easier to process. For instance, LDPE with an MI of 10 processes more smoothly than HDPE with an MI of 2.
Q: What methods ensure control over particle uniformity, density, and shape?
A: Uniformity and Design: Particle uniformity is greatly influenced by the screw design—larger aspect ratios lead to more consistent plasticization—and precise temperature control plays a crucial role.
Defining Particle Shape: The method of cutting is key:
Underwater Strip Cutting: Delivers regular particles, ideal for applications with high-precision specifications.
Hot Cutting Grain: Offers high efficiency, though some burrs may be present.
Join Forces with Us: Embark on a journey towards a sustainable future in plastic recycling. Our advanced machinery ensures your operations are efficient and environmentally conscious.
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