Soft Plastic Granulation Line
Customers can choose from a variety of configurations, including two-stage, three-stage, and four-stage machines to perfectly align with their production needs. Our meticulously engineered design ensures superior compatibility and enhances granulation efficiency. This advanced granulator is particularly adept at recycling dirty waste and producing high-quality scraps. The state-of-the-art gearbox boasts a high torque design, resulting in reduced noise and exceptionally smooth operation. A specially designed screw enhances coordination, significantly reducing issues like particle black spots and color discrepancies. Tailored to suit the material's characteristics, the equipment comes with a forced feeding system and a hydraulic mesh changer to achieve optimal capacity while conserving energy. Moreover, the inclusion of both vacuum and conventional exhaust systems effectively eliminates moisture, exhaust gases, and impurities, ensuring a more stable extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
Our cutting-edge machine line expertly heats and melts a diverse range of plastic raw materials. Utilizing a high-speed rotating cutter, it slices the melted plastic into small, uniform particles with precision. During the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which enhances the uniformity in size and shape of the plastic particles, thereby significantly boosting their reprocessing performance.
This machine line is instrumental in minimizing plastic degradation while producing superior quality particles. It's an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Furthermore, the machine's user-friendly design ensures easy operation, making it a highly efficient and practical granulation recycling model. It has gained immense popularity in the PP and PE recycling industry for its exceptional performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace a cleaner Earth with plastic recycling, as it dramatically lessens the detrimental effects of plastic waste on our precious land and water resources.
Resource Conservation: Transform the future by reusing plastics. This sustainable practice cuts down the dependency on virgin plastics, safeguarding invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: As stewards of the environment, governments globally are reinforcing their commitment by rolling out comprehensive policies that fuel the growth of the plastic recycling sector.
Economic Incentives: Governments empower recycling businesses through alluring tax benefits and subsidies, catalyzing remarkable advancements in this pivotal industry.
3. Market Demand
Enterprise Demand: In a world of growing eco-consciousness, enterprises are leaning towards recycled plastics, reducing their ecological footprint and enhancing their green credentials.
Consumer Preference: The shift towards eco-friendly products is undeniable, with consumers showing a willingness to invest more in sustainable goods that boast recycled materials.
4. Technological Progress
Recycling Technology: Experience a leap in efficiency and quality as cutting-edge recycling technologies refine processes to be more economical and superior.
Innovative Applications: The horizon broadens with impressive new materials and processes, enabling recycled plastics to revolutionize diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: United by a common cause, environmental organizations and businesses worldwide are forging partnerships to drive the evolution of the plastic recycling industry.
Standardization: Elevate the standards of recycled plastics with international norms that enhance their quality, seamlessly integrating them into the global market.
The plastic recycling industry is poised for growth, offering substantial environmental, resource-saving, and governmental benefits. As technology advances and global cooperation strengthens, the industry is on the brink of a transformative future.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the material cleanliness and production capacity required. We offer tailored recommendations that align with customer budgets and production goals.
Q: What distinguishes single screw, twin-screw, and triple-screw granulators? Which is best suited for my needs?
A:Single screw: Ideal for straightforward tasks with a minimalistic design and low costs. Best for processing primary plastics but struggles with mixed/recycled materials, limiting capacity.
Twin screw: Offers superior mixing and is adept at handling recycled/mixed materials, making it perfect for modified plastics with additives, ensuring enhanced stability and yields.
Triple screw: Tailored for top-tier engineering plastic production where precision and high output are crucial, though it comes with higher costs and complex maintenance demands.
Suggestion: Opt for a twin-screw granulator for recycled/mixed materials. For singular materials and tighter budgets, a single screw granulator remains an excellent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, perfectly tailored for startups and small-scale production! With a processing capability ranging from 50 to 200 kg/hour, it's your key to initiating an efficient recycling operation.
Our Medium-Sized Granulator is a staple in recycling and modified plastic plants, boasting a remarkable capacity of 200-500 kg/hour. It's designed to enhance productivity and streamline your recycling processes.
Experience the power of the Large Granulator, engineered for extensive tasks with a capacity exceeding 500 kg/hour. Paired with a high-power motor and advanced automation system, it promises unmatched efficiency.
Adjustment Method: Effortlessly adjust capacity by fine-tuning the screw speed, feeding rate, or mold aperture for optimal performance.
Q: Can this equipment tackle high humidity, impurities, or mixed plastics? Is pre-processing necessary, such as crushing or cleaning?
A: Integration with a pre-drying system, like a hopper dryer, is possible, but highly humid materials (like unwashed recycled bottles) demand extra pre-treatment steps, such as centrifugal dehydration.
Q: Is it compatible with various types of melted plastics? Does switching raw materials require equipment adjustments?
A: Materials with a higher melt index, like LDPE with MI=10, exhibit superior flowability and are more manageable compared to others like HDPE with MI=2.
Q: What controls the uniformity, density, and shape of the plastic particles?
A: Uniformity hinges on screw design and temperature control precision, where a larger aspect ratio ensures more consistent plasticization.
The shape of the particles is influenced by the cutting method employed:
Underwater Strip Cutting: Produces regular particles suitable for high-precision requirements;
Hot Cutting Grain: Offers high efficiency but might result in particles with burrs.
Join Us in Pioneering a Sustainable Future with Advanced Plastic Recycling Solutions
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