Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines to perfectly match their production demands. Our ingeniously designed structure ensures excellent compatibility and superior granulation results. The granulator shines in recycling soiled waste and generating clean scraps. Featuring a high-torque gear box, it operates with minimal noise and utmost smoothness. A specially crafted screw design enhances coordination, tackling issues of particle black spots and color discrepancies with finesse. Tailored to material characteristics, it comes equipped with a forced feeding system and hydraulic mesh changer, boosting capacity efficiency while conserving energy. Moreover, both vacuum and traditional exhaust systems proficiently expel moisture, exhaust gases, and impurities, delivering consistent extrusion and exceptional solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform melted plastic into finely cut, uniform particles. During this dynamic process, plastics are rapidly rotated, stirred, and rubbed, resulting in particles with consistent size and shape, significantly enhancing the plastic’s reprocessing performance. This precision cutting improves usability across multiple applications.
This Machine Line is a vital asset for clients needing to recycle PP, PE, and other hard plastic materials. It is expertly engineered to minimize plastic degradation and consistently produce top-quality particles. Not only is the machine straightforward to operate, but it also represents an exceptionally practical granulation recycling solution. It enjoys remarkable popularity and acclaim in the PP and PE recycling sector for its efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Harnessing the power of plastic recycling to significantly cut down environmental pollution caused by plastic waste, thus protecting our precious land and water resources from harm.
Resource Conservation: Through effective recycling and reusing of plastic products, we can drastically lessen the demand for virgin plastics, thereby conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are taking a proactive role in environmental protection by implementing numerous policies and regulations to catalyze and nurture the growth of the plastic recycling industry.
Economic Incentives: In various countries, governments are offering tax incentives and subsidies to plastic recycling companies, further fueling the growth and development of this critical industry.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics, aiming to diminish their environmental impact.
Consumer Preference: There is a burgeoning demand for eco-friendly products, with consumers willingly paying a premium for items crafted using recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology is enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: Cutting-edge developments in materials and processes pave the way for the application of recycled plastics across diverse fields such as construction materials, textiles, and more.
5. Global Trends
International Cooperation: Environmental organizations and enterprises are joining forces globally to collectively push forward the development of the plastic recycling industry.
Standardization: The establishment of international standards elevates the quality of recycled plastics, bolstering their circulation and utilization in the global market.
The plastic recycling industry is poised for a bright future, offering broad prospects and significant advantages. By reducing pollution and conserving resources, it gains dual momentum from policy backing and market demand. Coupled with ongoing technological advancements and strengthened global cooperation, the industry is set to thrive.
Q: What is the price of plastic granulation line?
A: The price hinges on the customer's cleanliness of the final material and the desired production capacity. We recommend the most effective granulation line combination tailored to their budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Boasting a simple structure and low cost, ideal for processing straightforward plastics like single-material PP, and PE new materials. However, it has limited adaptability to mixed materials or those with impurities, and a constrained processing capacity.
Twin Screw: With robust mixing capabilities, it's perfect for processing recycled and mixed materials or modified plastics requiring additives such as flame retardants or colorants, offering higher yield and stability.
Triple Screw: Best suited for scenarios demanding high output and precision, such as high-end engineering plastic granulation. It comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the raw material is singular and budget constraints are present, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offers a production capacity of 50-200 kg/hour, making it ideal for startups or small-scale production operations.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, this powerful granulator is a staple in recycling plants and modified plastic facilities, providing exceptional efficiency and versatility.
Large Granulator: With a capacity exceeding 500 kg/hour, this robust machine requires a high-power motor and advanced automation system, ensuring seamless high-volume processing.
Adjustment Methods: Easily tailor capacity to your needs by adjusting the screw speed, feeding speed, or mold aperture, offering flexibility and precision.
Q: Can this technology manage high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary?
A: Certain models integrate pre-drying systems, such as a hopper dryer; however, materials with high moisture content, like unwashed recycled bottles, demand additional pre-treatment methods such as centrifugal dehydration.
Q: Is the machine compatible with various types of melted plastics? Are equipment adjustments needed when switching raw materials?
A: Melt index plays a crucial role; materials with a higher melt index, like LDPE with MI=10, exhibit superior flowability compared to those with lower indexes, such as HDPE with MI=2.
Q: How can we control the particle uniformity, density, and shape for optimal results?
A: Particle uniformity relies heavily on screw design; a larger aspect ratio enhances plasticization uniformity, while precise temperature control ensures consistent quality.
The shape of particles is dictated by the cutting method employed:
Underwater Strip Cutting: Ensures regular particle shapes, ideal for applications with high precision demands.
Hot Cutting Grain: Offers high efficiency, though it may result in particles with burrs.
Join Hands with Us for a Greener Tomorrow in Plastic Recycling
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