Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines tailored to meet specific production needs. Its innovative design ensures excellent compatibility and superior granulation results. This granulator excels in recycling unclean waste and manufacturing scraps. It features a high-torque, low-noise gear box for smooth operations. The specially crafted screw design enhances coordination, addressing issues like black spots and color inconsistencies. Tailored to material characteristics, it includes a forced feeding system and a hydraulic mesh changer, optimizing capacity and power efficiency. Additionally, integrated vacuum and conventional exhaust systems adeptly eliminate moisture, gases, and impurities, ensuring steady extrusion and premium solid particle quality.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a wide range of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into uniformly shaped particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformly sized and shaped particles that significantly enhance the plastic’s reprocessing capabilities.
The Machine Line significantly minimizes plastic degradation, ensuring the production of superior quality particles. It is an indispensable asset for clients engaged in recycling PP, PE, and other hard plastic materials. Moreover, its user-friendly operation makes it an exceptionally practical choice for granulation recycling, gaining widespread acclaim in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Bright Future and Unique Advantages of the Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction: Transforming plastic waste into reusable materials greatly curbs environmental pollution, safeguarding our precious land and water resources.
Conservation of Resources: By embracing recycling practices, the reliance on virgin plastics diminishes, thereby preserving non-renewable resources like oil for future generations.
2. Policy Support
Worldwide Government Initiatives: As environmental concerns gain momentum, governments globally are championing the cause, rolling out policies and regulations that foster the plastic recycling sector's growth.
Economic Incentives: Tax benefits and subsidies in various nations are bolstering the efforts of recycling companies, stimulating industry advancement.
3. Market Demand
Enterprise Necessity: With an escalating environmental consciousness, businesses are increasingly opting for recycled plastics to achieve a sustainable operational blueprint.
Consumer Inclination: As eco-friendly products gain popularity, consumers are prepared to invest more in products crafted from recycled materials.
4. Technological Progress
Advancements in Recycling: Cutting-edge recycling techniques are enhancing efficiency, reducing costs, and elevating the quality of recycled plastics.
Innovative Uses: Breakthroughs in materials and processes are enabling recycled plastics to find applications in diverse fields like construction and textiles.
5. Global Trends
International Collaboration: Environmental groups and industries globally are intensifying partnerships to collectively propel the plastic recycling industry's evolution.
Standardization: The establishment of international standards is pivotal in elevating recycled plastics' quality and facilitating their global market integration.
The plastic recycling industry holds immense promise, offering advantages that span environmental protection, resource savings, and policy backing. Coupled with market demand, technological progress, and global partnerships, the industry is set to thrive and transform the future.
Q: What is the price of the plastic granulation line?
A: Pricing is influenced by the desired cleanliness of final materials and the production capacity sought by the customer. We specialize in recommending the most cost-efficient granulation line tailored to the customer's budget.
Q: How do single, twin, and triple screw granulators differ, and which aligns best with my needs?
A:Single Screw: Features simplicity and affordability, ideal for processing standard plastics like new PP and PE materials. It shows limitations with mixed or impurity-laden recycled materials, and its capacity is relatively constrained.
Twin Screw: Offers robust mixing capabilities, perfect for recycled, mixed, or modified plastics needing additives (e.g., flame retardants, colorants), ensuring higher yield and operational stability.
Triple Screw: Suited for high-output, precision-demanding scenarios, such as advanced engineering plastic granulation, though it incurs higher costs and complex maintenance.
Suggestion: For recycled or modified raw materials, a twin-screw granulator is advisable. However, for single materials with budget constraints, the single screw option remains viable.
Q: What are the production capabilities per hour or day? Is there flexibility for adjustments?
A: Small Granulator: With a processing capacity of 50-200 kg per hour, this compact powerhouse is the ideal choice for startups or small-scale production facilities. It's designed to efficiently convert waste into valuable resources, making it a smart investment for budding entrepreneurs.
Medium Sized Granulator: Delivering an impressive throughput of 200-500 kg per hour, this versatile machine is a staple in both recycling plants and modified plastic production facilities. Its robust design ensures optimal performance, meeting the demands of medium-scale operations with ease.
Large Granulator: For high-demand environments, this machine handles over 500 kg per hour. It's engineered for compatibility with high-power motors and advanced automation systems, ensuring seamless integration and maximum productivity in large-scale operations.
Adjustment Method: Achieve precise capacity control by fine-tuning the screw speed, adjusting the feeding rate, or modifying the mold aperture. This flexibility ensures tailor-made solutions for diverse production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need pre-processing (like crushing or cleaning) before use?
A: Yes, some equipment includes a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, require additional pre-treatment, such as centrifugal dehydration, to ensure optimal processing.
Q: Does it support different types of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: Certainly, as the melt index increases, so does the material's flowability. For instance, LDPE with MI=10 processes more easily than HDPE with MI=2, allowing for smoother transitions between materials.
Q: How can I control the uniformity, density, and shape of the particles produced?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio leads to more consistent plasticization, and by precise temperature control.
The form of the particle is determined by the cutting method employed:
Underwater Strip Cutting: This approach produces regular particles, ideal for high-precision requirements.
Hot Cutting Grain: Offers high efficiency, although it may result in particles with burrs.
Partner with Zhangjiagang Deling Machinery Co, Ltd for a greener, more sustainable future in plastic recycling. Join us in revolutionizing waste into wealth with cutting-edge technology and commitment to excellence.
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