Soft Plastic Granulation Line: Harness the ultimate in innovation and efficiency with our Soft Plastic Granulation Line, designed to transform your plastic recycling processes into an effortless and highly productive endeavor.
Customers can choose two-stage, three-stage, and four-stage machines based on their unique production requirements. With a specialized design, our machines guarantee outstanding compatibility and superior granulation results. Perfectly engineered for recycling dirty waste and producing high-quality scraps, the machine boasts a high-torque gearbox that ensures low noise and seamless operation. Experience enhanced coordination with our specially designed screw, addressing issues like particle black spots and color differences. Tailored to the material's characteristics, it includes forced feeding and a hydraulic mesh changer for optimized capacity and energy savings. Moreover, our vacuum and conventional exhaust systems efficiently remove moisture, exhaust gases, and impurities, ensuring stable extrusion and producing high-quality solid particles.
Hard Plastic Granulation Line: Redefine your recycling potential with our Hard Plastic Granulation Line, engineered to deliver precision and consistency in transforming hard plastics into premium, reusable materials.
This Machine Line ingeniously heats and melts an array of plastic raw materials before employing a high-speed rotating cutter to expertly slice the melted plastic into small, uniform particles. During this advanced cutting process, the plastic is rapidly rotated, stirred, and rubbed to achieve uniform size and shape, significantly enhancing its reprocessing performance.
The Machine Line is instrumental in reducing plastic degradation and producing premium particles, epitomizing an ideal solution for clients recycling PP, PE, and other hard plastic materials. User-friendly and highly practical, this granulation recycling mode has gained immense popularity in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of recycling! By recycling plastic waste, we can significantly cut down on pollution, safeguarding our precious land and water from harmful damage.
Resource Conservation: Recycling isn't just beneficial for the environment; it also reduces the need for virgin plastics, thus conserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Governments globally are championing environmental protection, unveiling policies and regulations to bolster the growth of the plastic recycling sector.
Economic Incentives: Many nations provide tax benefits and subsidies to recycling companies, further stimulating industry growth.
3. Market Demand
Enterprise Demand: As sustainability becomes a priority, companies are increasingly opting for recycled plastics to shrink their environmental impact.
Consumer Preference: Eco-friendly products are in demand, with consumers eager to pay more for items featuring recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in recycling technology make processes more efficient, cost-effective, and yield superior quality outputs.
Innovative Applications: New materials and processes pave the way for recycled plastics to be used in diverse sectors like building materials and textiles.
5. Global Trends
International Cooperation: Worldwide collaboration among environmental organizations and businesses is accelerating the plastic recycling industry's development.
Standardization: Global standards are elevating the quality of recycled plastics, facilitating their use and circulation in the international market.
The plastic recycling industry promises a sustainable future by reducing pollution and conserving resources. Supported by both policy and market forces, and propelled by technological advancements and international cooperation, the industry is poised for a bright future.
Q: What is the price of plastic granulation line?
A: Pricing is influenced by the cleanliness level of the final material and desired production capacity. We offer tailored granulation line solutions to fit various budget ranges, ensuring optimal results for our customers.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Simple and cost-effective, ideal for standard plastics like PP and PE, but limited in handling mixed or impure recycled materials.
Twin Screw: Robust mixing capabilities make it perfect for recycled and mixed materials, including those needing additives, offering higher productivity and stability.
Triple Screw: Suited for high precision and large-scale outputs, like engineering plastics, though it involves higher costs and complex maintenance.
Suggestion: Opt for a twin-screw granulator for recycled or modified materials. For single materials with budget constraints, a single screw granulator is a sensible choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Produces 50-200 kg/hour, perfect for startups or small-scale operations.
Medium-Sized Granulator: Engineered for productivity, this machine offers a throughput of 200-500 kg/h, making it a staple in the dynamic environments of recycling plants or modified plastic facilities. Its robust design ensures reliable performance across various applications.
Large Granulator: With an impressive capacity exceeding 500 kg/hour, this powerhouse requires integration with a high-power motor and sophisticated automation system, delivering exceptional productivity for large-scale operations.
Adjustment Method: Tailor the capacity to your needs by having precise control over the screw speed, feeding speed, or mold aperture, ensuring optimal performance for any production requirement.
Q: Can this system efficiently process materials with high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for optimal results?
A: While some equipment can be seamlessly integrated with a pre-drying system, like a hopper dryer, it's crucial for high-humidity materials, such as unwashed recycled bottles, to undergo additional pre-treatment, like centrifugal dehydration, to ensure efficiency and quality.
Q: Does this machine accommodate various types of melted plastics? Is equipment adjustment required when transitioning between different raw materials?
A: Materials with a higher melt index exhibit enhanced flowability, simplifying processing. For instance, LDPE with an MI of 10 processes more effortlessly compared to HDPE with an MI of 2, highlighting the versatility of our system.
Q: What strategies are employed to maintain the uniformity, density, and shape of the plastic particles?
A: Uniformity of particles is a testament to the machine's advanced screw design, where a larger aspect ratio promotes thorough plasticization, complemented by precision temperature control for consistent quality.
The particle shape is efficiently managed by the cutting method utilized:
Underwater Strip Cutting: Offers regular, consistent particles, meeting high-precision demands with ease.
Hot Cutting Grain: Ensures high efficiency; however, it may result in particles with slight burrs, which are manageable with minimal post-processing.
Join Forces with Us for a Sustainable Future in Plastic Recycling – Together, we can transform waste into resources through innovation and commitment to a greener planet.
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