Soft Plastic Granulation Line
Customers can tailor their granulation experience by selecting from two-stage, three-stage, or four-stage machines to perfectly match their production needs. Our ingeniously crafted design ensures exceptional compatibility and superior granulation. This granulator shines in recycling challenging dirty waste and transforming scraps into valuable resources. The high-torque gear box is crafted for low noise and smooth operation, providing a serene production environment. The uniquely designed screw enhances coordination, effectively tackling issues like particle black spots and color variance. With material-specific features like forced feeding and a hydraulic mesh changer, you achieve remarkable efficiency and power savings. For peak performance, our vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, resulting in stable extrusion and pristine solid particles.
Hard Plastic Granulation Line
This cutting-edge machine line expertly heats and melts diverse plastic raw materials, utilizing a high-speed rotating cutter to meticulously slice the molten plastic into consistently small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing actions, which perfect the size and shape of the particles, thereby significantly enhancing the plastic's reprocessing potential.
The machine line is an indispensable ally in minimizing plastic degradation and producing superior quality particles, making it a perfect partner for clients recycling PP, PE, and various other hard plastic materials. Beyond its high efficiency, the machine boasts user-friendly operation, standing out as a practical, highly-regarded mode of granulation recycling. Its popularity in the PP and PE recycling fields speaks volumes of its reliability and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling plays a vital role in drastically cutting down the environmental pollution caused by plastic waste. It substantially minimizes the damage to our precious land and aquatic ecosystems.
Resource Conservation: By recycling and reusing plastic products, we can significantly lower the demand for virgin plastics, conserving non-renewable resources like oil and ensuring a sustainable future.
2. Policy Support
Government Promotion: Governments worldwide are intensifying their efforts on environmental protection, unveiling a suite of policies and regulations aimed at encouraging and bolstering the growth of the plastic recycling industry.
Economic Incentives: In select countries, governments are offering lucrative tax breaks and subsidies to plastic recycling companies, providing a robust boost to industry development.
3. Market Demand
Enterprise Demand: As corporate environmental consciousness grows, an increasing number of businesses are opting for recycled plastics to shrink their ecological footprint.
Consumer Preference: With rising demand for eco-friendly products, consumers are showing a willingness to pay premium prices for goods crafted from recycled materials.
4. Technological Progress
Recycling Technology: Continual advancements in plastic recycling technology are making the entire process more efficient, cost-effective, and capable of producing higher-quality results.
Innovative Applications: The emergence of new materials and processes is expanding the use of recycled plastics into diverse fields, from construction materials to textiles and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises across the globe are forging stronger alliances to collectively champion the growth of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, thereby fostering their global circulation and utilization.
The plastic recycling industry is poised with vast prospects and remarkable advantages, serving not only to diminish environmental pollution and conserve resources but also benefiting from dual propulsion through policy support and market demand. With ongoing technological advancements and heightened global collaboration, the future of the plastic recycling industry shines brighter than ever.
Q: What is the price of a plastic granulation line?
A: Pricing varies depending on the customer's specific requirements concerning the cleanliness of the final material and desired production capacity. We provide expert recommendations for the most efficient granulation line configuration that aligns with the client's budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option best aligns with my needs?
A:Single Screw: Simple and cost-effective structure, ideal for processing straightforward plastics like single-material PP and PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, constraining its processing capacity.
Twin Screw: Boasts robust mixing capabilities, perfect for handling recycled, mixed materials such as PP, PE combinations, or modified plastics needing additive incorporation (e.g., flame retardants, colorants), delivering enhanced yield and stability.
Triple Screw: Optimal for scenarios demanding high output and precision, such as high-end engineering plastic granulation. However, it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, twin-screw granulators are recommended. For single raw materials with budget constraints, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: With a processing capacity of 50-200 kg/hour, this model is perfectly tailored for startups and small-scale production units seeking efficiency and reliability.
Medium sized granulator: Capable of handling 200-500 kg/h, these machines are a staple in recycling plants and modified plastic facilities, providing the perfect blend of performance and productivity.
Large granulator: Designed for high-volume operations, these machines exceed 500 kg/hour and are equipped to integrate seamlessly with high-power motors and advanced automation systems for maximum efficiency.
Adjustment method: Effortlessly adjust production capacity by fine-tuning the screw speed, feeding rate, or mold aperture, allowing for precise control and flexibility.
Q: Can it handle high humidity, impurities, or mixed plastics? Is there a need for pre-processing such as crushing and cleaning before use?
A: Certain models can integrate a pre-drying system like a hopper dryer; however, high humidity raw materials such as unwashed recycled bottles necessitate additional pre-treatment steps like centrifugal dehydration for optimal performance.
Q: Does the equipment accommodate different types of melted plastics? Must the equipment be adjusted when switching between various raw materials?
A: Materials with a higher melt index, signifying better flowability, are easier to process. For example, LDPE with a melt index of 10 processes more smoothly than HDPE with a melt index of 2.
Q: How is the uniformity, density, and shape of the particles controlled?
A: Particle uniformity is influenced by screw design, with larger aspect ratios promoting more uniform plasticization. Precision in temperature control also plays a crucial role.
The particle shape is determined by the cutting method employed:
Underwater strip cutting: Produces regular, uniform particles, ideal for applications with high-precision demands.
Hot cutting grain: Offers high efficiency but may result in particles with burrs, depending on the specific application needs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join hands with us to pioneer a greener tomorrow, elevating your recycling efforts with cutting-edge technology and sustainable practices.
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