Soft Plastic Granulation Line
Customers are privileged to choose from a versatile range of machines, including two-stage, three-stage, and even four-stage options, to perfectly match their production needs. Our innovative design ensures superior compatibility and exceptional granulation performance. This granulator stands out for its remarkable ability to recycle dirty waste and efficiently produce high-quality scraps. The gear box is engineered with a high torque design that promises low noise and smooth, seamless operation. With a uniquely crafted screw design, it significantly improves coordination, thus reducing particle black spots and color discrepancies. To optimize performance based on material characteristics, it comes equipped with a forced feeding mechanism and a hydraulic mesh changer, enhancing capacity and delivering remarkable power savings. Furthermore, our cutting-edge vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring more stable extrusion processes and the production of superior solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line is an expert in efficiently heating and melting a wide array of plastic raw materials. It utilizes a high-speed rotating cutter to skillfully transform the molten plastic into small, uniform particles. During this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, achieving unparalleled uniformity in size and shape. This meticulous process significantly enhances the plastic's reprocessing performance, making it a superb choice for reliable granulation.
The Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles, serving as an indispensable tool for clients engaged in the recycling of PP, PE, and other hard plastic materials. Its user-friendly design ensures ease of operation, making it an incredibly practical mode for granulation recycling. Its popularity in the PP and PE recycling domain attests to its efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Booming Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through effective plastic recycling, we can significantly mitigate the environmental pollution caused by plastic waste, thereby minimizing damage to our precious land and water resources.
Resource Conservation: Recycling and reusing plastic products leads to a reduced demand for virgin plastics, thereby conserving non-renewable resources such as oil.
2. Policy Support
Government Promotion: Governments worldwide are increasingly prioritizing environmental protection. They've introduced a plethora of policies and regulations to encourage and bolster the growth of the plastic recycling industry.
Economic Incentives: In various countries, governments are offering tax incentives and subsidies to plastic recycling companies to foster further industry development.
3. Market Demand
Enterprise Demand: As awareness of environmental protection surges, more enterprises are opting for recycled plastics to significantly reduce their environmental footprint.
Consumer Preference: There's a growing demand for environmentally friendly products. Consumers are willing to pay a premium for items made from recycled materials.
4. Technological Progress
Recycling Technology: The continuous advancements in plastic recycling technology are making the process more efficient, cost-effective, and delivering higher quality results.
Innovative Applications: With the development of new materials and processes, recycled plastics are finding applications in diverse fields, including building materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises globally are increasingly collaborating to collectively advance the plastic recycling industry's development.
Standardization: The establishment of international standards enhances the quality of recycled plastics, promoting their global market circulation and usage.
The plastic recycling industry holds vast prospects and remarkable advantages. It not only curtails environmental pollution and conserves resources but also benefits from dual enhancement driven by policy support and market demand. As technology progresses and global cooperation intensifies, the plastic recycling industry is set to embrace a splendid future.
Q: What is the price of the plastic granulation line?
A: The price is contingent upon the customer's desired level of cleanliness of the final material and the required production capacity. We can recommend the most effective granulation line combination tailored to the customer's budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is the most suitable for my needs?
A:Single Screw: Featuring a simple structure and low cost, it's ideal for processing standard plastics (like single material PP, PE new materials). However, it has limited adaptability to mixed or recycled materials with impurities and offers constrained processing capacity.
Twin Screw: Known for its robust mixing ability, it's adept at processing recycled or mixed materials (like PP, PE mixed materials) or modified plastics requiring additives (e.g., flame retardants, colorants), delivering higher yield and stability.
Triple Screw: Mostly employed in scenarios demanding high output and precision (such as high-end engineering plastic granulation), yet it involves higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; if the raw material is single and the budget is limited, a single screw granulator is an excellent choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: 50-200 kg/hour, ideal for startups or small-scale production.
Medium-Sized Granulator: With a robust capacity of 200-500 kg/h, these granulators are a staple in recycling and modified plastic plants, offering unparalleled reliability and efficiency.
Large Granulator: Boasting a capacity exceeding 500 kg/hour, these machines are powered by high-performance motors and sophisticated automation systems, ensuring high-efficiency operations for demanding applications.
Adjustment Method: Fine-tune your production capacity effortlessly through precise adjustments of screw speed, feeding speed, or mold aperture, ensuring optimal performance across various applications.
Q: Can it manage high humidity, impurities, or diverse plastics? Is preprocessing such as crushing and cleaning necessary?
A: While some machines can be augmented with a pre-drying system (like a hopper dryer), dealing with high-humidity raw materials, such as unwashed recycled bottles, necessitates additional pre-treatment solutions like centrifugal dehydration for optimal results.
Q: Does it accommodate different types of melted plastics? Is equipment adjustment required when switching raw materials?
A: Materials with a higher melt index exhibit enhanced flowability, simplifying processing tasks. For instance, LDPE with an MI=10 is significantly easier to process compared to HDPE with an MI=2, streamlining operations.
Q: How is the uniformity, density, and shape of particles controlled?
A: The meticulous uniformity of particles is achieved through advanced screw design, where a larger aspect ratio guarantees superior plasticization uniformity, coupled with precise temperature control.
The particle shape is meticulously crafted based on the cutting method:
Underwater Strip Cutting: Delivers regular particles, ideal for high-precision requirements.
Hot Cutting Grain: Offers high efficiency, although some particles may present burrs.
Join Us on Our Mission for a Greener Tomorrow in Plastic Recycling.
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