Soft Plastic Granulation Line
For customers ready to elevate their recycling processes, we offer versatile options with two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. Our innovative design ensures exceptional compatibility and superior granulation quality. This powerhouse granulator excels in recycling even the dirtiest waste and generating top-notch scraps. Featuring a high-torque, low-noise gear box, it promises smooth and efficient operation. The specially crafted screw design enhances coordination, significantly reducing issues like particle black spots and color discrepancies. Tailored to the material's characteristics, it comes equipped with forced feeding and a hydraulic mesh changer for optimal capacity and energy savings. Additionally, advanced vacuum and conventional exhaust systems efficiently eradicate moisture, gases, and impurities, guaranteeing stable extrusion and the production of premium solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a variety of plastic raw materials. Leveraging a high-speed rotating cutter, it transforms melted plastic into small, uniform particles. This swift cutting process involves rapid rotation, stirring, and rubbing, ensuring each plastic particle is uniform in size and shape, significantly enhancing the plastic's reprocessing performance.
The Machine Line is your ultimate solution for reducing plastic degradation and delivering superior quality particles, proving to be an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Its ease of operation makes it a practical and highly effective granulation recycling method, earning widespread popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling as it drastically cuts down on environmental pollution. By managing plastic waste, we minimize the harm to our precious land and water resources.
Resource Conservation: Recycling and reusing plastic products is our gateway to reducing the demand for new plastics. This saves invaluable non-renewable resources like oil, ensuring a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are at the forefront, acting as catalysts for environmental protection. With a suite of policies and regulations, they are fueling the growth of the plastic recycling industry.
Economic Incentives: In a bid to boost industry momentum, some nations are offering tax breaks and subsidies to recycling companies, making eco-friendly business a compelling choice.
3. Market Demand
Enterprise Demand: With a surge in environmental consciousness, businesses are increasingly turning to recycled plastics to shrink their carbon footprint.
Consumer Preference: The green wave is upon us, with a rising appetite for eco-friendly goods. Consumers are now willing to invest more in products made with recycled materials, driving the market forward.
4. Technological Progress
Recycling Technology: The evolution of recycling technology has made the recycling process more streamlined, cost-efficient, and of exemplary quality.
Innovative Applications: Breakthroughs in materials and processes are widening the applications of recycled plastics, making them integral to fields like construction and textiles.
5. Global Trends
International Cooperation: A united front is forming, with environmental organizations and global enterprises banding together to propel the plastic recycling industry forward.
Standardization: The creation of international standards is revolutionizing quality assurance for recycled plastics, ensuring their seamless integration and use across global markets.
The plastic recycling industry is on the cusp of a promising and transformative journey. Not only does it champion environmental conservation and resource savings, but it thrives under the dual impetus of policy support and market hunger. As technology evolves and international partnerships solidify, the bright horizon for the plastic recycling sector is unmistakable.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent on the desired cleanliness of the final material and the production capacity required. We are adept at customizing the ideal granulation line configuration to align with your budgetary constraints, ensuring maximum efficiency and value.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: A model of simplicity and affordability, perfect for standard plastics (single material PP, PE). However, its performance is limited with mixed or impure recycled materials, and its capacity is restrained.
Twin Screw: Offers robust mixing capabilities, ideal for recycled, mixed, or modified plastics needing additives (e.g., flame retardants, colorants), delivering superior yield and stability.
Triple Screw: Tailored for high-precision, high-volume applications, such as premium engineering plastic granulation. While the cost and complexity are higher, the output and precision are unmatched.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator comes highly recommended. Conversely, a single screw granulator is a smart choice for single-material needs on a budget.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Yields 50-200 kg/hour, making it an excellent choice for startups or small-scale operations.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, this machine is the workhorse of recycling plants and modified plastic facilities, adept at handling substantial volumes with ease.
Large Granulator: Designed for output above 500 kg/hour, this robust granulator pairs seamlessly with a high-power motor and advanced automation systems to meet the most demanding recycling needs.
Adjustment Method: Customize your production capacity effortlessly by fine-tuning the screw speed, feeding rate, or mold aperture to suit your specific needs.
Q: Can the granulator efficiently process plastics with high humidity, impurities, or mixed compositions? Are pre-processing steps like crushing and cleaning necessary?
A: While some equipment integrates a pre-drying system, such as a hopper dryer, for optimal performance, high-humidity materials like unwashed recycled bottles necessitate additional pre-treatment, including centrifugal dehydration.
Q: Does the machine accommodate various types of melted plastics, and are adjustments required when changing raw materials?
A: With a higher melt index, plastics exhibit greater flowability, making materials like LDPE with MI=10 more straightforward to process compared to HDPE with MI=2.
Q: What methods are employed to ensure consistent uniformity, density, and shape of the granulated particles?
A: The consistency of particle uniformity is influenced by screw design, where a larger aspect ratio promotes uniform plasticization, alongside precise temperature control.
The shape of the particles is determined by the cutting technique employed:
Underwater Strip Cutting: Produces regular-shaped particles, ideal for applications with stringent precision requirements.
Hot Cutting Granulation: Offers high efficiency, albeit with the possibility of minor burrs on the particles.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in pioneering green solutions and making a significant impact in the world of plastic recycling.
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