Introducing our Soft Plastic Granulation Line, a cutting-edge solution designed to elevate your recycling process!
Customers can tailor their operations with our adaptable machine configurations, selecting between two-stage, three-stage, and even four-stage machines to perfectly match their production needs. Our unique design ensures exceptional compatibility, enhancing the granulation process to unprecedented levels. This granulator is the ideal choice for recycling even the dirtiest of waste while efficiently producing high-quality scraps. With a high torque gearbox, experience the tranquility of low noise and the fluidity of smooth operation. The specially engineered screw design greatly mitigates issues of particle black spots and color discrepancies. Equipped with a forced feeding mechanism and a hydraulic mesh changer, our machine optimizes capacity while conserving energy. Plus, our advanced vacuum and traditional exhaust systems expertly eliminate moisture, exhaust gases, and impurities, resulting in more consistent extrusion and superior solid particles.
Introducing our Hard Plastic Granulation Line, engineered for excellence in transforming hard plastics.
This machine line revolutionizes plastic processing by heating and melting a variety of plastic raw materials. It employs a high-speed rotating cutter to meticulously slice the melted plastic into small, consistently uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in size and shape while significantly enhancing the reprocessing performance of the plastic.
Our machine line is your reliable partner in reducing plastic degradation and achieving superior particle quality. A perfect ally for clients recycling PP, PE, and other hard plastic materials, it embodies a practical and highly effective granulation recycling mode. Renowned for its ease of operation, this machine line has become immensely popular in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By harnessing the power of plastic recycling, the detrimental impact of plastic waste on our environment is significantly diminished. This process safeguards both our precious lands and water resources, minimizing pollution.
Resource Conservation: Embrace the sustainability of recycling by reusing plastic products. This approach curtails the necessity for new plastics, preserving non-renewable resources like oil and fostering a more sustainable future.
2. Policy Support
Government Promotion: With a global focus on eco-friendly practices, numerous policies and regulations have been instituted to bolster the growth of the plastic recycling industry, showcasing governmental commitment to environmental preservation.
Economic Incentives: In various nations, plastic recycling companies benefit from generous tax incentives and subsidies aimed at propelling industry growth and sustainable development.
3. Market Demand
Enterprise Demand: As environmental consciousness heightens, a surge of enterprises are opting for recycled plastics to diminish their ecological impact, showcasing a commitment to sustainability.
Consumer Preference: With the rise in eco-awareness, consumers are keen to invest in products incorporating recycled materials, reflecting their preference for sustainability and willingness to pay a premium.
4. Technological Progress
Recycling Technology: The realm of plastic recycling is experiencing technological leaps, enhancing efficiency, cost-effectiveness, and quality, thereby revolutionizing the recycling landscape.
Innovative Applications: Pioneering developments in materials and processes have unlocked new avenues for recycled plastics, finding uses in diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: A symphony of collaboration is unfolding globally among environmental entities and businesses, jointly advocating for the advancement of plastic recycling.
Standardization: The emergence of international standards is elevating the quality of recycled plastics, paving the way for their seamless integration in the global marketplace.
The plastic recycling industry is on the cusp of a golden era, offering sweeping benefits: reducing pollution, conserving resources, while gaining momentum through policy initiatives and market demands. As technology evolves and global cooperation strengthens, the future of plastic recycling shines ever brighter.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the cleanliness level of the desired material output and the production capacity required. We offer expert recommendations for the most efficient granulation line configurations tailored to your budget, ensuring optimal performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and cost-effectiveness, it is perfect for standard plastic processing (like single material PP, PE new materials). However, it shows limited adaptability to mixed or impurity-containing recycled materials and offers restricted processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, it excels in managing recycled and mixed materials (like PP, PE blends) or modified plastics demanding additive incorporation (such as flame retardants, colorants), offering enhanced yield and stability.
Triple Screw: This is ideal for scenarios demanding high output and precision (such as high-end engineering plastic granulation). While it boasts exceptional capabilities, it comes with a higher cost and intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. Conversely, if working with a single raw material and facing budget constraints, a single screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact yet powerful Small Granulator, designed to process between 50 and 200 kg/hour—an ideal choice for startups or small-scale production facilities aiming to make a significant impact in plastic recycling while maintaining efficiency.
Our Medium-Sized Granulator is the hallmark of versatility, efficiently handling between 200 and 500 kg/h. This model is a staple in recycling plants or modified plastic facilities, offering robust performance and adaptability.
For operations demanding high throughput, our Large Granulator exceeds expectations, processing over 500 kg/hour. This powerhouse requires a high-power motor and an advanced automation system to deliver exceptional productivity and efficiency.
Fine-tuning your production capacity is a breeze with our granulators. Capacity adjustments can be seamlessly managed by modifying the screw speed, feeding speed, or mold aperture, ensuring precise control over your output.
Q: Can this cutting-edge equipment manage high humidity, impurities, or mixed plastics? Is pre-processing, like crushing and cleaning, necessary?
A: Yes, certain models can integrate a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, will require additional pre-treatment, like centrifugal dehydration, to ensure optimal processing.
Q: Does this equipment accommodate various types of melted plastics? Will adjustments be necessary when switching raw materials?
A: The equipment's adaptability shines with varying melt indices. Higher melt index materials, for instance, LDPE with MI=10, exhibit stronger flowability and are easier to process compared to HDPE with MI=2, allowing flexibility in operations.
Q: What techniques are in place to ensure the uniformity, density, and shape of the particles produced?
A: Achieving particle uniformity is all about precision. Our screw design, featuring larger aspect ratios, enhances plasticization uniformity, while advanced temperature control maintains consistent quality.
The particle shape is expertly crafted through sophisticated cutting methods:
Underwater strip cutting delivers regular particles, meeting high-precision standards.
Hot cutting grain offers high efficiency, though it may produce particles with burrs. This method is ideal for rapid, large-scale operations.
Join us in leading the charge towards a sustainable future in plastic recycling. Partner with us and experience unparalleled innovation and efficiency.
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