Introducing Our Soft Plastic Granulation Line: The Premier Solution for Efficient Plastic Recycling
Customers can select from an impressive range of two-stage, three-stage, and four-stage machines, tailored to meet diverse production needs. Our specialized design ensures exceptional compatibility and superior granulation performance. This granulator is expertly engineered for recycling even heavily contaminated waste and producing high-quality scraps. Key Features: Gear Box: Designed with high torque for reduced noise and seamless operation. Our unique screw design enhances coordination, effectively resolving issues of particle black spots and color discrepancies. Tailored to the specific material characteristics, the machine is equipped with forced feeding and a hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and premium solid particle output.
Explore Our Hard Plastic Granulation Line: Engineered for Optimum Plastic Recycling Outcomes
Our state-of-the-art Machine Line excels at heating and melting a variety of plastic raw materials. It employs a high-speed rotating cutter, transforming the melted plastic into precisely small and uniform particles. Throughout the cutting process, the plastic experiences rapid rotation, stirring, and rubbing, which achieves uniformity in particle size and shape and significantly boosts the plastic's reprocessing capabilities.
This Machine Line is pivotal in minimizing plastic degradation and producing superior quality particles. It's an invaluable asset for clients engaged in the recycling of PP, PE, and other hard plastic materials. Moreover, the machine's user-friendly operation makes it an exceptionally practical choice for granulation recycling. This makes it extremely popular within the PP and PE recycling industry, consistently delivering unparalleled results.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: By embracing cutting-edge plastic recycling, we can significantly curtail the environmental degradation caused by plastic waste. This progressive initiative ensures minimized harm to our precious land and water resources.
Resource Conservation: The act of recycling and reusing plastics dramatically reduces the demand for new, virgin materials. By doing so, we conserve invaluable non-renewable resources, such as oil, paving the way for a more sustainable future.
2. Policy support
Government Promotion: Around the globe, governments are championing environmental conservation with fervor, introducing a plethora of policies and regulations to foster and bolster the thriving plastic recycling sector.
Economic Incentives: In numerous nations, generous tax incentives and subsidies are granted to forward-thinking plastic recycling companies, further fueling the momentum of industry growth.
3. Market demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are pivoting to recycled plastics, recognizing their role in diminishing ecological footprints.
Consumer Preference: A surge in eco-awareness has led to an increased demand for green products, with consumers showing a readiness to invest in items crafted from recycled materials.
4. Technological progress
Recycling Technology: The relentless advancement in plastic recycling technology is revolutionizing the process, making it more efficient, cost-effective, and yielding superior quality outputs.
Innovative Applications: The breakthrough in developing new materials and processes has expanded the scope of recycled plastics, finding applications in diverse fields like construction materials and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are forging stronger alliances, collectively propelling the evolution of the plastic recycling industry.
Standardization: The establishment of international standards is instrumental in elevating the quality of recycled plastics, fostering their seamless circulation and adoption in the global marketplace.
The plastic recycling industry is on the cusp of transformation with vast prospects and compelling advantages. Not only does it mitigate environmental pollution and conserve resources, but it is also buoyed by robust policy support and market demand. As technology advances and global collaboration intensifies, the plastic recycling sector is poised for a dazzling future.
Q: What is the price of plastic granulation line?
A: The cost varies depending on the desired cleanliness level of the end material and the production capacity needed. We can expertly recommend the most efficient granulation line configuration tailored to your budget parameters.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Boasting a simple structure and low cost, it's ideal for processing standard plastics like PP and PE new materials. However, it shows less versatility with mixed or impurity-containing recycled materials, offering limited processing capacity.
Twin Screw: Exhibiting robust mixing capabilities, it excels in handling recycled or mixed materials—be it PP, PE combinations or modified plastics requiring additives. It promises higher yield and operational stability.
Triple Screw: Typically employed where high output and precision are paramount, such as in high-end engineering plastic granulation. Though it comes at a higher cost and requires complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials with budget constraints, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing between 50-200 kg per hour, it is perfectly suited for startups or small-scale production endeavors.
Medium-Sized Granulator: Engineered for versatility and efficiency, our medium-sized granulator is capable of handling 200-500 kg/h. This powerhouse is a staple in recycling environments and modified plastic facilities, promising robust performance and adaptability.
Large Granulator: Designed for exceptional power, our large granulator handles capacities above 500 kg/hour seamlessly. It integrates with high-power motors and sophisticated automation systems to deliver top-tier processing capabilities.
Adjustment Method: Customize your processing capacity effortlessly. Our machines allow you to fine-tune the screw speed, adjust feeding rates, and modify mold apertures, ensuring optimal performance and control.
Q: Is it capable of managing high humidity, impurities, or mixed plastics? Are pre-processing measures like crushing and cleaning necessary for the materials?
A: Our systems can be equipped with pre-drying solutions such as hopper dryers. However, for raw materials with high humidity, like unwashed recycled bottles, additional pre-treatment methods such as centrifugal dehydration are essential to maintain efficiency.
Q: Does the system accommodate various types of melted plastics, and will equipment adjustments be required when switching raw materials?
A: Material flowability increases with a higher melt index. For example, LDPE with a MI of 10 is processed more smoothly compared to HDPE with a MI of 2, ensuring flexibility in handling diverse plastic types.
Q: How can we achieve consistent uniformity, density, and shape in the produced particles?
A: Uniformity in particles is significantly influenced by the screw design. A larger aspect ratio results in superior plasticization uniformity, while precise temperature management enhances process stability.
The shape of the particles is dictated by the cutting technique deployed:
Underwater Strip Cutting: Achieve regular, precision-grade particles perfect for high-specification requirements.
Hot Cutting Grain: Offers swift, high-efficiency cuts, though might produce some burrs, balancing speed with precision.
Embrace a Sustainable Future with Us in Plastic Recycling: Join hands with Zhangjiagang Deling Machinery Co, Ltd and revolutionize efficiency in plastic recycling. Our cutting-edge solutions are designed to forge a more sustainable, eco-friendly future.
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