Soft Plastic Granulation Line
Discover the ultimate solution with our HDPE Granulation Machine, offering unparalleled versatility with customizable options of two-stage, three-stage, and four-stage configurations tailored to meet your production demands. Our ingeniously engineered design ensures exceptional compatibility and enhances the granulation process. This granulator excels in recycling contaminated waste and crafting scraps with impeccable precision. Featuring a high-torque gear box, it promises smooth, low-noise operation. The specially designed screw optimizes coordination, effectively minimizing particle discoloration and black spots. Complemented by forced feeding and a hydraulic mesh changer, it maximizes capacity while conserving energy. Equipped with advanced vacuum and traditional exhaust systems, it efficiently expels moisture, gas, and impurities, delivering superior extrusion and high-quality solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line revolutionizes plastic recycling by heating and melting various plastic raw materials. Utilizing a high-speed rotating cutter, it transforms melted plastic into small, uniform pellets. This cutting-edge process involves rapid rotation, stirring, and rubbing, ensuring the plastic particles are consistently sized and shaped. Such precision enhances the plastic's reprocessing capabilities, offering superior performance for a wide range of applications.
Experience the pinnacle of plastic recycling efficiency with our Machine Line, designed to minimize degradation and produce superior quality particles. It's an indispensable ally for clients recycling PP, PE, and other hard plastic materials. User-friendly and practical, this granulation mode has gained immense popularity in the PP and PE recycling sectors, making it an ideal choice for those seeking ease of operation and optimal recycling outcomes.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly alleviate environmental pollution. By recycling plastic waste, we can mitigate the harmful impact on precious land and water resources.
Resource Conservation: Recycling and reusing plastic products is a sustainable strategy that diminishes the demand for virgin plastics. This not only conserves invaluable non-renewable resources like oil but also fosters a more sustainable future.
2. Policy Support
Government Promotion: Globally, governments are championing environmental protection with a suite of policies and regulations designed to propel the plastic recycling industry forward. This official endorsement is fueling growth and innovation.
Economic Incentives: In a move to further encourage the sector's expansion, some nations are offering attractive tax incentives and subsidies to plastic recycling companies, bolstering the industry's economic appeal.
3. Market Demand
Enterprise Demand: With a burgeoning awareness of environmental responsibility, companies are increasingly opting for recycled plastics to curtail their ecological impact, showcasing a commitment to sustainability.
Consumer Preference: There's a rising wave of consumer enthusiasm for eco-friendly products. People are willing to spend more on items crafted from recycled materials, spotlighting a shift towards conscious consumption.
4. Technological Progress
Recycling Technology: Technological advancements are revolutionizing plastic recycling, making processes more efficient, cost-effective, and of superior quality. This innovation is driving the industry towards unprecedented heights.
Innovative Applications: Cutting-edge developments in materials and processes are expanding the horizons for recycled plastics, finding novel applications in diverse domains such as construction and textiles.
5. Global Trends
International Cooperation: A spirit of collaboration is sweeping across environmental organizations and enterprises worldwide. By uniting efforts, they are collectively fostering the advancement of the plastic recycling industry.
Standardization: The creation of international standards is pivotal in enhancing the quality of recycled plastics, facilitating their seamless circulation, and boosting their utilization in the global market.
The plastic recycling industry stands on the cusp of a bright horizon with its expansive prospects and remarkable advantages. It offers a holistic solution by curbing pollution, conserving resources, and thriving on policy support and market demand. As technology evolves and global cooperation intensifies, the industry is poised for an illustrious future.
Q: What is the price of a plastic granulation line?
A: The price varies based on the customer's desired cleanliness level of the final material and required production capacity. We can propose the most efficient granulation line tailored to the customer's budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which would best suit my requirements?
A:Single Screw: Offers a straightforward structure and cost-effectiveness, ideal for ordinary plastics (like single material PP, PE). However, it struggles with mixed materials or recycled materials with impurities, and its processing capacity is limited.
Twin Screw: Exhibits robust mixing capabilities, perfect for processing recycled, mixed materials (like PP, PE combinations), or modified plastics necessitating additives (e.g., flame retardants, colorants). It assures higher yields and stability.
Triple Screw: Best suited for scenarios demanding high output and precision, such as high-end engineering plastic granulation. However, it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If dealing with single raw materials and a constrained budget, a single screw granulator is an excellent choice.
Q: What is the production range per hour or day? Can it be customized?
A: Small Granulator: 50-200 kg/hour, perfectly suited for startups or small-scale production, offering flexibility to meet diverse production needs.
Medium-Sized Granulator: This powerhouse operates at an impressive capacity of 200-500 kg/h, making it a staple in recycling plants and modified plastic facilities. Experience unparalleled efficiency in sustainable plastic management!
Large Granulator: Master the art of high-volume processing with our robust large granulator, boasting a capacity exceeding 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems to cater to your large-scale recycling needs.
Adjustment Method: Tailor your production effortlessly. Adjusting the screw speed, feeding speed, or mold aperture allows you to fine-tune the capacity to meet dynamic production demands with precision and ease.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be pre-processed, such as crushing and cleaning, for optimal performance?
A: For enhanced efficiency, some equipment can be equipped with a state-of-the-art pre-drying system, like a hopper dryer. However, raw materials with significant moisture content, such as unwashed recycled bottles, do require additional pre-treatment processes, such as centrifugal dehydration, for optimal results.
Q: Is the granulator versatile with different types of melted plastics? Is equipment adjustment necessary when transitioning between various raw materials?
A: The material's melt index plays a crucial role in flowability; higher indices mean easier processing. For instance, LDPE with an MI of 10 is processed more smoothly than HDPE with an MI of 2, highlighting the adaptability and efficiency of our system.
Q: How do you achieve consistent uniformity, density, and particle shape in the processed plastics?
A: Uniformity is achieved through meticulous screw design, with larger aspect ratios ensuring superior plasticization. Precision in temperature control further enhances the consistency of your end product.
The shape of the particles is meticulously controlled by the cutting method employed:
Underwater Strip Cutting: This technique produces regular particles, ideal for applications demanding high precision and uniformity.
Hot Cutting Grain: Offers high efficiency in production, though it may result in particles with some burrs, depending on application requirements.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd—leaders in innovative recycling solutions. Let's pave the way to an eco-friendly future with our cutting-edge HDPE Granulation Machines.
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