Soft Plastic Granulation Line
Our granulator offers the flexibility of choosing between two-stage, three-stage, and four-stage machines, tailored to meet your specific production needs. Its unique design ensures exceptional compatibility and superior granulation performance. This versatile granulator excels in recycling dirty waste and converting scraps into high-quality granules. Gear Box: Experience high torque, ultra-quiet operations, and seamless performance. The specially designed screw enhances coordination, effectively minimizing issues with particle black spots and color variance. Optimized for material characteristics, it features forced feeding and a hydraulic mesh changer, boosting capacity and energy efficiency. Additionally, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and the production of solid, refined particles.
Hard Plastic Granulation Line
This advanced machine line expertly heats and melts a wide range of plastic raw materials. Utilizing a high-speed rotating cutter, it precisely converts melted plastic into small, uniform particles. During this cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring consistent particle size and shape, thereby enhancing the reprocessing capabilities and efficiency of the plastic.
This machine line significantly reduces plastic degradation, resulting in superior particle quality—ideal for recycling PP, PE, and other hard material plastics. It serves as an indispensable assistant for clients. Additionally, its user-friendly operation makes it an incredibly practical granulation recycling solution, widely celebrated in the PP and PE recycling industry for its effectiveness and popularity.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engage in eco-friendly practices with plastic recycling, which significantly diminishes environmental pollution caused by plastic waste. This proactive approach also safeguards precious land and water resources from harm.
Resource conservation: Embrace sustainable solutions by recycling and reusing plastic products. This reduces the dependency on virgin plastics, conserving non-renewable resources like oil for future generations.
2. Policy support
Government promotion: Nations worldwide are prioritizing environmental protection, rolling out extensive policies and regulations designed to bolster the growth and innovation within the plastic recycling industry.
Economic incentives: Experience financial benefits, as some governments offer tax incentives and subsidies to plastic recycling businesses, boosting industry growth and encouraging sustainable practices.
3. Market demand
Enterprise demand: As environmental consciousness grows, businesses increasingly opt for recycled plastics to reduce their ecological footprint, showcasing a commitment to sustainability.
Consumer preference: Witness the rise in consumer demand for eco-friendly products. Shoppers are willing to invest more in products made from recycled materials, driving market growth.
4. Technological progress
Recycling technology: Embrace cutting-edge recycling technologies that enhance efficiency, reduce costs, and deliver superior quality, revolutionizing the recycling process.
Innovative applications: Discover the potential of recycled plastics in diverse fields, from construction materials to textiles, driven by advancements in materials and processes.
5. Global Trends
International Cooperation: Environmental organizations and enterprises across borders are forging partnerships to accelerate the development of the plastic recycling industry globally.
Standardization: Adoption of international standards elevates the quality of recycled plastics, facilitating their global distribution and application across various industries.
The plastic recycling industry boasts substantial prospects and remarkable advantages. It not only mitigates environmental pollution and conserves resources but also benefits from dual encouragement through policy support and market demand. As technology advances and global cooperation strengthens, the plastic recycling industry is set to flourish and achieve new heights.
Q: What is the price of plastic granulation line?
A: Pricing is influenced by the desired cleanliness level of the final material and the production capacity required. We offer tailored recommendations for the most efficient granulation line combinations, catering to various budget ranges.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Its straightforward design and low cost make it ideal for processing standard plastics like single material PP and PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, and it offers modest processing capacity.
Twin screw: Boasting robust mixing capabilities, it is perfect for dealing with recycled and mixed materials, or modified plastics needing additives like flame retardants and colorants, yielding higher output and stability.
Triple screw: Ideal for scenarios demanding high output and precision, such as high-end engineering plastic granulation, despite its higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single raw materials on a limited budget, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact and Mighty: Our small granulator, with an impressive capacity of 50-200 kg/hour, is the perfect choice for startups or small-scale production facilities aiming to make a significant impact while keeping operations efficient and streamlined.
The Ideal Middle Ground: Our medium-sized granulator, boasting a capacity range of 200-500 kg/h, is a staple in recycling plants and modified plastic facilities, offering reliable performance and adaptability for various recycling tasks.
Powerhouse Performer: Designed for large-scale operations, our large granulator exceeds 500 kg/hour. It seamlessly integrates with high-power motors and sophisticated automation systems, delivering unmatched efficiency and productivity.
Tailored Performance: Fine-tune the granulation capacity by adjusting the screw speed, feeding rate, or mold aperture, ensuring optimal operation tailored to your production needs.
Q: Can it efficiently manage high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for the materials?
A: Certain models can be equipped with an integrated pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, will need additional pre-treatment, such as centrifugal dehydration, to ensure optimal processing.
Q: Does the equipment accommodate various types of melted plastics, and are adjustments required when switching raw materials?
A: Materials with a higher melt index exhibit better flowability, making them easier to process, such as LDPE with an MI of 10 compared to HDPE with an MI of 2.
Q: What are the best practices for controlling the uniformity, density, and shape of particles?
A: Achieving uniform particles relies on the screw design, where a larger aspect ratio leads to more consistent plasticization, complemented by precise temperature control for optimal results.
Defining Particle Shape: The method of cutting determines the shape of the particles:
Underwater strip cutting results in uniform, regular particles ideal for high-precision requirements;
Hot cutting grain offers high efficiency but may result in particles with burrs.
Join Us on the Journey to a Greener Tomorrow: Partner with us for a sustainable future in plastic recycling, where innovation meets responsibility.
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