Soft Plastic Granulation Line
Our Compact Waste Plastic Granulator Machine offers unparalleled versatility, allowing customers to select from two-stage, three-stage, or four-stage configurations tailored to their unique production needs. Its innovative design ensures exceptional compatibility and superior granulation. This granulator excels in recycling contaminated waste and transforming scraps into valuable materials. Equipped with a high-torque, low-noise gearbox, the machine promises smooth and reliable performance. The specially designed screw enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Adapting to the material's properties, the system features forced feeding and a hydraulic mesh changer for enhanced capacity and energy savings. Furthermore, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, securing consistent extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts various plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During the cutting phase, the intense rotation, stirring, and rubbing process ensures uniform particle size and shape, significantly enhancing the reprocessing capabilities of the plastic.
Our cutting-edge machine line is instrumental in minimizing plastic degradation while producing superior quality particles, making it an indispensable ally for clients in recycling PP, PE, and other hard plastic materials. The user-friendly operation of the machine presents a highly practical granulation recycling solution, earning widespread acclaim in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the future of sustainability by significantly curbing environmental pollution through innovative plastic recycling. By reclaiming plastic waste, we can minimize the detrimental effects on our precious land and vital water resources.
Resource conservation: Elevate your resource management strategies by embracing plastic recycling, which not only reduces demand for virgin plastics but also conserves vital non-renewable resources like oil. Join the movement towards a more sustainable future.
2. Policy support
Government promotion: As stewards of our planet, governments globally are championing environmental protection by crafting and implementing robust policies and regulations to catalyze the growth and development of the plastic recycling industry.
Economic incentives: In select nations, forward-thinking governments are offering enticing tax incentives and subsidies to plastic recycling companies, thereby accelerating industry momentum and fostering sustainable practices.
3. Market demand
Enterprise demand: The wave of environmental consciousness is sweeping across industries, compelling enterprises to pivot towards recycled plastics, significantly reducing their ecological footprint while enhancing their corporate responsibility.
Consumer preference: The eco-friendly trend is surging as consumers increasingly opt for sustainably produced products, willingly paying a premium for items crafted with recycled materials, reflecting a profound commitment to the planet.
4. Technological progress
Recycling technology: Embark on a journey towards cutting-edge innovations in plastic recycling technology, enhancing process efficiency, cost-effectiveness, and yielding superior quality recycled materials, paving the way for a greener planet.
Innovative applications: Discover the limitless possibilities unlocked by the advent of new materials and processes, enabling recycled plastics to venture beyond conventional uses into dynamic fields such as building materials and textiles.
5. Global Trends
International Cooperation: Join hands with environmental organizations and enterprises worldwide, fostering robust international collaborations to propel the plastic recycling industry towards a sustainable and prosperous future.
Standardization: The formulation of international standards elevates the quality of recycled plastics, promoting their global circulation and utilization, and heralding a new era of sustainable development.
The plastic recycling industry is poised for a future brimming with potential and benefits, championing the dual cause of environmental preservation and resource conservation. Driven by robust policy support and escalating market demand, coupled with relentless technological advancements and fortified global partnerships, the industry is on the cusp of unprecedented growth and success.
Q: What is the price of plastic granulation line?
A: The price hinges on the customer's desired level of cleanliness in the final material and the targeted production capacity. We specialize in recommending the most cost-effective granulation line configuration tailored to your budgetary parameters.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Known for its straightforward design and affordability, it's ideal for processing standard plastics like single material PP and PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, alongside a constrained processing capacity.
Twin screw: Renowned for its robust mixing capabilities, it's perfect for handling recycled materials, mixed compositions like PP, PE, or modified plastics requiring additives such as flame retardants and colorants, offering enhanced yield and stability.
Triple screw: Ideal for high-output, precision-driven applications, especially in high-end engineering plastic granulation. Though offering superior performance, it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, the twin-screw granulator is highly recommended. For single raw materials with budget constraints, a single screw granulator serves as an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of processing 50-200 kg/hour, this compact machine is the ideal choice for startups or small-scale productions seeking efficient, reliable, and seamless plastic recycling.
Medium-Sized Granulator: With an impressive capacity of 200-500 kg/h, this machine is a staple in recycling plants and modified plastic facilities, offering remarkable performance and versatility.
Large Granulator: Designed for operations exceeding 500 kg/hour, this powerhouse requires the integration of a high-power motor and a sophisticated automation system, ensuring top-tier performance.
Adjustment Method: Effortlessly tailor capacity by modifying the screw speed, feeding speed, or mold aperture, granting you precise control over the production process.
Q: Can the machine efficiently process materials with high humidity, impurities, or mixed plastics? Are pre-processing steps such as crushing and cleaning necessary?
A: While certain models can be paired with a pre-drying system like a hopper dryer, raw materials with high humidity, such as unwashed recycled bottles, typically require further pre-treatment, including centrifugal dehydration.
Q: Is the machine compatible with various types of melted plastics? Is it necessary to adjust the equipment when transitioning between different raw materials?
A: Materials with a higher melt index offer superior flowability, making them easier to process. For instance, LDPE with an MI of 10 is more manageable than HDPE with an MI of 2.
Q: How can one maintain control over the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is influenced by the screw design—like a larger aspect ratio for enhanced plasticization—and the precision of temperature control.
The shape of the particles is dictated by the cutting method employed:
Underwater Strip Cutting: This technique yields regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Known for its high efficiency, this method may result in particles with burrs.
Join Forces with Us to Pave the Way Toward a Sustainable Future in Plastic Recycling
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