Soft Plastic Granulation Line - Experience unparalleled versatility and efficiency with our Soft Plastic Granulation Line, a beacon of innovation in sustainable plastic recycling.
Customers can choose from two-stage, three-stage, and four-stage machines tailored precisely to meet diverse production requirements. Our uniquely engineered design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling even highly contaminated waste and transforming scraps into valuable materials. Gear box: Boasts a high-torque design for powerful performance, delivering low noise and smooth operation. The special screw design enhances coordination, effectively addressing particle black spots and color variation issues. Specifically adapted for different material characteristics, the machine is equipped with a forced feeding and hydraulic mesh changer, optimizing capacity and energy efficiency. Furthermore, our advanced vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, ensuring remarkably stable extrusion and producing consistently high-quality solid particles.
Hard Plastic Granulation Line - Introducing our cutting-edge Hard Plastic Granulation Line, a powerhouse in transforming hard plastics into uniform, high-quality granules for advanced recycling solutions.
This Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to precisely slice the molten plastic into small, uniform, and high-quality particles. The rapid rotation, stirring, and rubbing of plastic during the cutting process ensure uniformity in size and shape, significantly enhancing the reprocessing performance of the recycled plastic. This results in superior granules that meet the highest standards of quality and performance.
The Machine Line is adept at reducing plastic degradation, thereby producing superior quality particles. It's a reliable partner for clients specializing in recycling PP, PE, and other hard material plastics. Furthermore, the machine's user-friendly operation and practical granulation recycling mode have made it a popular choice in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Promising Horizon and Competitive Edge of the Plastic Recycling Industry
1. Environmental Protection: A Commitment to a Greener Planet
Reducing Pollution: By embracing plastic recycling, we can drastically cut down on environmental pollution from plastic waste, ensuring minimal harm to our precious land and water ecosystems.
Resource Conservation: Recycling and reusing plastics reduces the dependency on virgin plastics, safeguarding invaluable non-renewable resources like oil.
2. Policy Support: A Catalyst for Change
Government Promotion: Around the globe, governments are prioritizing environmental safeguards, rolling out diverse policies and regulations to nurture and advance the plastic recycling sector.
Economic Incentives: Some nations offer tax breaks and subsidies to plastic recyclers, accelerating the industry's growth and development.
3. Market Demand: The Rise of Eco-conscious Consumption
Enterprise Demand: As environmental awareness climbs, more businesses are opting for recycled plastics to lessen their ecological impact.
Consumer Preference: The market for eco-friendly products is booming, with consumers willing to pay extra for goods crafted from recycled materials.
4. Technological Progress: Innovation Drives Efficiency
Recycling Technology: Ongoing advancements in recycling technology are rendering the process more efficient, cost-effective, and producing higher-quality outputs.
Innovative Applications: New materials and processes are broadening the use of recycled plastics across sectors like construction, textiles, and beyond.
5. Global Trends: A Unified Effort for a Sustainable Future
International Cooperation: Environmental bodies and businesses worldwide are joining forces to propel the plastic recycling industry forward.
Standardization: Setting international standards boosts the quality and movement of recycled plastics in the global market.
The plastic recycling sector is poised for growth with its ability to significantly cut pollution and conserve resources, backed by both policy and market forces. As technology progresses and global collaboration intensifies, the industry stands on the brink of a brighter, sustainable future.
Q: What is the price of a plastic granulation line?
A: Prices vary based on the cleanliness required of the final material and desired production output. We tailor the optimal granulation line configuration to fit the customer's budget and needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is best suited for my requirements?
A:Single Screw: Offers simplicity and cost-effectiveness for ordinary plastics (like single material PP, PE). However, it struggles with mixed or impurity-laden recycled materials, offering limited throughput.
Twin Screw: Excels in mixing, ideal for recycled, mixed, or modified plastics needing additives like flame retardants or colorants, providing superior yield and stability.
Triple Screw: Perfect for high-output, high-precision needs (e.g., high-end engineering plastics), albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed-modified materials, opt for a twin-screw granulator. For single materials with budget constraints, a single screw granulator remains a wise choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: A compact marvel, processing 50-200 kg/hour! Perfectly tailored for startups or small-scale production ventures, this machine promises efficiency and precision.
Medium-Sized Granulator: Widely utilized in recycling plants or modified plastic facilities, this powerhouse processes 200-500 kg per hour, ensuring robust performance and reliability.
Large Granulator: Handling over 500 kg/hour, this giant of productivity requires a robust high-power motor and advanced automation system to meet the demands of industrial-scale operations with ease.
Adjustment Method: Seamlessly alter the capacity by adjusting the screw speed, feeding speed, or mold aperture, offering flexibility and control to suit your production needs.
Q: Can it manage high humidity, impurities, or mixed plastics? Is preliminary processing like crushing or cleaning necessary for materials?
A: Certain equipment can boast integration with a pre-drying system, such as a hopper dryer. However, high humidity raw materials, like unwashed recycled bottles, demand additional pre-treatment steps, for example, centrifugal dehydration.
Q: Is there support for various types of melted plastics? Must the equipment be adjusted when switching raw materials?
A: Materials with a higher melt index feature stronger flowability. For instance, LDPE with MI=10 is more easily processed compared to HDPE with MI=2, offering seamless adaptability in your production line.
Q: How does one ensure the uniformity, density, and shape of particles during production?
A: The uniformity of particles hinges on the screw design, where a larger aspect ratio leads to more consistent plasticization. Temperature control accuracy is also crucial in achieving desired outcomes.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Yields regular particles, ideal for high-precision requirements and applications.
Hot Cutting Grain: Provides high efficiency, though it may result in particles with burrs, depending on specific requirements.
Join Forces with Us to Forge a Sustainable Future in Plastic Recycling Today
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