Introducing our Soft Plastic Granulation Line, a marvel of engineering that transforms soft plastics into brilliant granules with unmatched precision and efficiency. Perfectly tailored for a variety of industries, this line promises seamless operation and superior output every time.
Customers can tailor their options with our versatile Heavy-Duty Plastic Recycling Granulator Machine, choosing from two-stage, three-stage, or four-stage configurations to perfectly match their production needs. Our meticulously crafted design ensures outstanding compatibility and superior granulation performance. This granulator thrives in recycling even the most challenging dirty waste and efficiently produces high-quality scraps. Key features include a high-torque, low-noise gear box for smooth, quiet operation and a special screw design that dramatically enhances coordination, effectively tackling issues with particle black spots and color differences. Depending on material characteristics, the machine is equipped with forced feeding and a hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, our advanced vacuum and conventional exhaust systems excel in removing moisture, fumes, and impurities, ensuring stable extrusion and consistently top-tier solid particles.
Hard Plastic Granulation Line: Experience the cutting-edge in recycling technology with our line specifically engineered for hard plastics, delivering unparalleled performance and reliability for all your demanding applications.
This Machine Line revolutionizes plastic recycling by heating and melting diverse plastic raw materials, then employing a high-speed rotating cutter for precision slicing into small, uniform particles. Throughout this dynamic process, the plastic undergoes rapid rotation, stirring, and rubbing, achieving uniformity in size and shape, which significantly enhances the plastic's reprocessing capabilities, setting a new standard in recycling efficiency.
Our machine line is a champion in reducing plastic degradation, creating superior-grade particles and serving as an indispensable ally for clients recycling PP, PE, and other hard material plastics. Its user-friendly design ensures ease of operation and positions it as a highly practical granulation recycling solution. This approach has gained widespread popularity in the PP, PE recycling sector, confirming its position as a leading choice for efficiency and effectiveness in the industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engage in a greener tomorrow with plastic recycling. This process effectively diminishes the contamination of our environment, safeguarding both land and aquatic resources from the devastating impacts of plastic waste.
Resource conservation: Recycling plastic products minimizes the demand for new, virgin plastics, thus conserving essential non-renewable resources like oil. By reusing, we are actively preserving our planet's finite resources.
2. Policy support
Government promotion: Governments are at the forefront of promoting environmental wellness, devising and implementing a host of policies and regulations to foster and empower the plastic recycling sector.
Economic incentives: In a bid to further accelerate industry growth, several governments offer enticing tax incentives and subsidies, paving the way for thriving plastic recycling enterprises.
3. Market demand
Enterprise demand: As environmental awareness grows, businesses are increasingly turning to recycled plastics, not only to enhance their eco-friendly image but also to considerably lessen their environmental impact.
Consumer preference: There's a marked rise in consumer demand for green products, with many willing to pay a premium for items crafted from recycled materials, reflecting a commitment to sustainability.
4. Technological progress
Recycling technology: The relentless evolution of recycling technologies ensures a more efficient, cost-effective, and quality-enhanced recycling process, elevating industry standards.
Innovative applications: Pioneering new materials and processes are continuously expanding the horizons for recycled plastics, finding applications in diverse sectors, including construction and textiles.
5. Global Trends
International Cooperation: A unified global effort sees environmental organizations and enterprises collaborating to drive the advancement of the plastic recycling industry forward.
Standardization: International standards are pivotal in enhancing the caliber of recycled plastics, facilitating their seamless integration and use across global markets.
The plastic recycling industry promises immense growth and unparalleled benefits, from drastically cutting environmental pollution and conserving resources, to enjoying robust policy and market support. With ongoing technological innovations and strengthened global collaborations, the future of the plastic recycling industry shines brighter than ever.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness of the final material and the desired production capacity. We offer tailored recommendations for the most efficient granulation line combination, catering to your budgetary needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and lower cost, these are ideal for ordinary plastics like single material PP and PE. However, they have limited adaptability to mixed or impure recycled materials, with a constrained processing capacity.
Twin screw: Known for robust mixing capabilities, they excel in handling recycled or mixed materials (like PP, PE mixes) and modified plastics with additives (such as flame retardants, colorants), offering superior yield and stability.
Triple screw: Typically utilized for high-output, precision-demanding scenarios, such as sophisticated engineering plastic granulation, though they come with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. For single raw materials and tighter budgets, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing 50-200 kg per hour, these are perfect for startups or smaller scale productions, offering flexibility and adaptability to your production needs.
Introducing our medium-sized granulator, an exceptional tool with a throughput of 200-500 kg/h, perfect for recycling plants or facilities focused on modified plastics. This versatile and robust machine is tailored to meet the specific demands of the industry, offering reliable and efficient processing capabilities to enhance your recycling operations.
Discover the power of our large granulator, designed to handle more than 500 kg per hour. This powerhouse requires integration with a high-power motor and an advanced automation system, ensuring that your facility operates at peak efficiency with seamless performance, even under demanding conditions.
Our innovative adjustment method allows you to fine-tune capacity by altering the screw speed, feeding speed, or mold aperture. This flexibility ensures precise control over the production process, enabling you to meet varying demands with ease and accuracy.
Q: Can this state-of-the-art granulator manage high humidity levels, impurities, or mixed plastics effortlessly? Is it necessary to process materials, such as through crushing and cleaning, before usage?
A: Certain models can be seamlessly integrated with a pre-drying system, like a hopper dryer. However, for particularly high-humidity raw materials, such as unwashed recycled bottles, additional pre-treatment methods, such as centrifugal dehydration, are essential to optimize performance.
Q: Can the equipment accommodate various types of melted plastics? Is it necessary to adjust the settings when switching between different raw materials?
A: The flowability of materials is greatly influenced by the melt index; materials with a higher melt index, such as LDPE with an MI of 10, are processed more easily than those with a lower index like HDPE with an MI of 2.
Q: What are the best practices for controlling the uniformity, density, and shape of the granulated particles?
A: The secret to achieving particle uniformity lies in the screw design, where a larger aspect ratio results in more consistent plasticization, alongside precise temperature control to maintain optimal processing conditions.
The shape of the particles is determined by the cutting method used:
Underwater strip cutting produces regular particles, ideal for applications that require high precision.
Hot cutting offers impressive efficiency, although it may result in particles with burrs, suitable for less precision-demanding scenarios.
Join forces with Zhangjiagang Deling Machinery Co, Ltd to champion sustainability and innovation in the realm of plastic recycling. Our Heavy-Duty Plastic Recycling Granulator Machine, complete with an engine, is your key to a greener future.
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