Soft Plastic Granulation Line
Customers are empowered to choose from two-stage, three-stage, and four-stage machines tailored precisely to their production needs. Our innovative design assures exceptional compatibility and superior granulation performance. This granulator is ideally suited for recycling soiled waste and efficiently producing scraps. Equipped with a high-torque, low-noise gear box, it promises smooth and quiet operation. The unique screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. Depending on the material's characteristics, it features forced feeding and a hydraulic mesh changer, optimizing capacity and achieving power savings. Furthermore, both vacuum and traditional exhaust systems are included to effectively eliminate moisture, gases, and impurities, ensuring stable extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to meticulously slice the melted plastic into small, uniform particles. Throughout the cutting process, the rapid rotation, stirring, and rubbing of the plastic enhances the uniformity in size and shape, significantly boosting the plastic's reprocessing performance.
The machine Line is instrumental in minimizing plastic degradation and crafting superior particles, proving to be an indispensable ally for clients in recycling PP, PE, and other hard plastic materials. Its user-friendly operation presents a highly practical granulation recycling mode that has gained immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Exciting Future and Competitive Edge of the Plastic Recycling Industry
1. Championing Environmental Protection
Pollution Reduction: Through innovative recycling methods, we significantly decrease the ecological footprint of plastic waste, safeguarding our precious land and water resources from harm.
Conserving Vital Resources: By recycling and repurposing plastic products, we lower the dependence on new plastics and conserve irreplaceable resources like oil.
2. Robust Policy Support
Government Backing: Nations globally are prioritizing environmental sustainability by implementing a myriad of policies and regulations to bolster the growth of the plastic recycling sector.
Economic Incentives: To further energize the industry, various governments offer enticing tax benefits and subsidies, driving more firms towards sustainable practices.
3. Soaring Market Demand
Corporate Demand: As corporate responsibility towards the environment deepens, enterprises increasingly opt for recycled plastics to minimize their ecological impact.
Consumer Shift: Eco-conscious consumers are propelling demand for green products, showing eagerness to invest more in items crafted from recycled materials.
4. Cutting-Edge Technological Advancements
Breakthrough Recycling Technologies: Constant advancements enhance recycling efficiency, making it more cost-effective and producing superior quality materials.
Pioneering Applications: Novel materials and innovative processes broaden the use of recycled plastics across diverse industries, such as construction and textiles.
5. Global Movement
Worldwide Collaboration: Environmental groups and businesses are uniting globally to advance the plastic recycling industry together.
International Standards: The creation of global standards elevates the quality of recycled plastics, facilitating their international trade and application.
The plastic recycling industry offers a wealth of opportunities and significant benefits. It not only mitigates pollution and conserves essential resources but also thrives on strong policy backing and rising market demand. With continuous technological innovations and strengthened global partnerships, the industry is poised for a bright and sustainable future.
Q: Could you provide the cost of a plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the final product and the production capacity needed. We are committed to recommending the most efficient granulation line configuration that perfectly aligns with the customer's budget.
Q: How do single screw, twin-screw, and triple screw granulators differ? Which would best suit my needs?
A:Single Screw: With a straightforward structure, it is cost-effective and ideal for basic plastics like pure PP and PE. However, it has limitations with mixed or impurity-laden materials, offering lower output.
Twin Screw: Delivers robust mixing capabilities, making it ideal for recycled, mixed, or modified plastics requiring additives. It ensures higher output with consistent stability.
Triple Screw: Suited for demanding scenarios that require high output and precision, such as premium engineering plastic granulation. However, it comes with higher costs and complex upkeep.
Recommendation: For recycled or mixed modified materials, a twin-screw granulator is advisable. For single materials with budget constraints, a single screw granulator remains a commendable choice.
Q: What is the adaptable production range per hour or day? Is there flexibility?
A: Small Granulator: Designed for budding entrepreneurs and small-scale operations, this model processes 50-200 kg per hour, making it the perfect choice for startups and limited production needs.
Medium-Sized Granulator: With a capacity of 200-500 kg per hour, this is the go-to solution for recycling plants and modified plastic facilities, offering reliability and efficiency.
Large Granulator: For those with grand production ambitions, this model handles over 500 kg per hour and is engineered to pair with high-power motors and sophisticated automation systems for unparalleled output.
Adjustment Methodology: Fine-tune your production capacity by tweaking the screw speed, adjusting the feeding rate, or modifying the mold aperture, ensuring flexibility and precision in your operations.
Q: Can it effectively manage materials with high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Certain equipment can seamlessly integrate with pre-drying systems, such as a hopper dryer. However, raw materials with high moisture content, like unwashed recycled bottles, will benefit from additional pre-treatment methods such as centrifugal dehydration.
Q: Does the machinery accommodate various types of melted plastics? Are adjustments required when switching between different raw materials?
A: Materials with a higher Melt Index (MI) exhibit superior flowability. For instance, LDPE with an MI of 10 is simpler to process compared to HDPE with an MI of 2, enhancing versatility and ease of use.
Q: What are the strategies for controlling the uniformity, density, and shape of the plastic particles?
A: Achieving particle uniformity hinges on the screw design, where a larger aspect ratio leads to consistent plasticization, coupled with precise temperature control for optimal results.
The shape of particles is determined by the cutting technique employed:
Underwater Strip Cutting: Produces regular, precision-grade particles, ideal for applications demanding high accuracy.
Hot Cutting Grain: Offers high efficiency, though may result in particles with slight burrs, suitable for less stringent requirements.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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