Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage configurations tailored to meet your production needs. Our uniquely designed system ensures exceptional compatibility and superior granulation results. This granulator excels in recycling heavily soiled waste and efficiently turning it into valuable scraps. Gear Box: Experience the power of our high-torque, low-noise design which ensures smooth and reliable operation. Featuring a specialized screw design that enhances coordination, this machine effectively addresses issues such as particle black spots and color variations. Tailored to material characteristics, it features a forced feeding system and hydraulic mesh changer, optimizing capacity and significantly reducing energy consumption. Additionally, our sophisticated vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ultimately guaranteeing a more stable extrusion process resulting in higher quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line melts various plastic raw materials and utilizes a high-speed rotating cutter to transform the molten plastic into small, consistent particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, ensuring uniformity in size and shape. This enhances the reprocessing capabilities of the plastic, making it a highly effective solution for your recycling needs.
This innovative Machine Line is engineered to minimize plastic degradation while producing superior quality particles, serving as an indispensable ally for clients recycling PP, PE, and other hard material plastics. Its user-friendly operation makes it an incredibly practical granulation recycling model that has garnered immense popularity within the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the future of a cleaner planet with plastic recycling, which effectively mitigates the environmental burden caused by plastic waste and safeguards our precious land and water resources from damage.
Resource Conservation: By championing the recycling and reuse of plastic products, we significantly decrease the demand for new plastics, thus conserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are taking bold strides towards environmental protection, unveiling a series of policies and regulations to vigorously support the burgeoning plastic recycling industry.
Economic Incentives: In several nations, governments are rolling out attractive tax incentives and subsidies tailored for plastic recycling enterprises to accelerate industry growth.
3. Market Demand
Enterprise Demand: As environmental consciousness soars, a growing number of enterprises are opting for recycled plastics to significantly reduce their ecological impact.
Consumer Preference: There's a rising wave of demand for green products, with consumers increasingly willing to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The frontier of plastic recycling technology keeps pushing forward, enhancing the process to be more efficient, cost-effective, and yielding superior quality.
Innovative Applications: Cutting-edge material developments and processes are paving the way for recycled plastics to be used across diverse sectors such as building materials and textiles.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are forging stronger collaborations to spearhead the advancement of the plastic recycling sector.
Standardization: Crafting international standards is key to elevating the quality of recycled plastics, facilitating their circulation and usage in the global marketplace.
The plastic recycling industry stands on the cusp of vast opportunities and compelling benefits, not only in combating environmental pollution and conserving resources but also in enjoying dual promotion from policy support and market demand. As technology continues to evolve and global cooperation intensifies, the industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: The price is influenced by the desired cleanliness level of the final product and the specified production capacity. We offer expert recommendations to tailor the most cost-effective granulation line solution for your budget needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is ideal for my requirements?
A:Single Screw: Featuring a simple design and low cost, it's perfect for processing regular plastics (such as single material PP, PE new materials), but it struggles with mixed or recycled materials containing impurities and has limited processing capacity.
Twin Screw: Boasting strong mixing capabilities, it excels in handling recycled and mixed materials (like PP, PE blends) or modified plastics with additives (such as flame retardants, colorants), delivering higher yields and stability.
Triple Screw: This option is preferred for high-output and precision-demanding scenarios (like high-end engineering plastic granulation), albeit with higher costs and more complex maintenance needs.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable; if the raw material is uniform and the budget is constrained, a single screw granulator makes a prudent choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Introducing our small granulator, a compact powerhouse that effortlessly processes 50-200 kg/hour, making it the perfect choice for startups or small-scale production. Embrace efficiency at a scale that suits your growing needs.
Our medium-sized granulator is the workhorse of recycling and modified plastic plants, skillfully handling 200-500 kg/h. It is the ideal companion for operations seeking the perfect balance between capacity and functionality.
Experience the might of our large granulator, designed to handle over 500 kg/hour. This robust machine pairs perfectly with high-power motors and an advanced automation system, ensuring you stay ahead in high-volume production.
Achieve seamless capacity adjustment with ease by fine-tuning the screw speed, feeding rate, or mold aperture. This versatility ensures that your production line remains agile and responsive to demand.
Q: Is our granulator equipped to tackle high humidity, impurities, or mixed plastics? What about pre-processing requirements like crushing and cleaning?
A: Our state-of-the-art equipment can integrate with pre-drying systems, such as hopper dryers, to optimize efficiency. However, high humidity raw materials, like unwashed recycled bottles, may need additional pre-treatment steps like centrifugal dehydration for optimal results.
Q: Does the granulator accommodate different types of melted plastics? Are equipment adjustments necessary when switching between raw materials?
A: Indeed, the flowability of materials is influenced by the melt index. For instance, LDPE with a melt index of 10 is more manageable compared to HDPE with a melt index of 2, showcasing the ease of processing across materials.
Q: What strategies are employed to ensure the uniformity, density, and shape of the particles produced?
A: Ensuring particle uniformity is a precise art, relying on expert screw design, like larger aspect ratios for better plasticization, and impeccable temperature control to maintain quality.
The cutting method dictates the particle shape:
Underwater strip cutting yields regular particles, perfect for applications demanding high precision.
Opt for hot cutting grain for high efficiency, though note a potential for burrs. Choose your cutting style to match your specific needs.
Join forces with us on the journey towards a sustainable future in plastic recycling. Together, let's make a lasting impact and propel your operations to new heights of innovation and excellence.
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