Soft Plastic Granulation Line
Our Soft Plastic Granulation Line offers unparalleled flexibility with its choice of two-stage, three-stage, or four-stage machinery tailored to your production needs. Engineered with a unique design, it ensures exceptional compatibility and superior granulation results. Ideal for recycling contaminated waste and generating scraps, this granulator features a high-torque, low-noise gearbox for a seamless operation. The innovative screw design enhances coordination, effectively resolving issues such as black spots and color discrepancies in particles. Tailored to the material's properties, it includes a forced feeding mechanism and a hydraulic mesh changer to maximize capacity and energy efficiency. Moreover, the advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and the creation of premium solid particles.
Hard Plastic Granulation Line
Our advanced Hard Plastic Granulation Line expertly processes a variety of plastic raw materials. It utilizes a high-speed rotating cutter that heats, melts, and precisely slices the melted plastic into small, consistent particles. This process ensures the particles are not only uniform in size and shape but also significantly enhances the plastic's reprocessing capabilities. Through rapid rotation, stirring, and rubbing during cutting, we achieve unmatched particle uniformity and elevate the material's performance for reusability.
This Machine Line is a cornerstone in reducing plastic degradation and enhancing particle quality, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. Its user-friendly design offers a practical and efficient granulation recycling method, celebrated within the PP, PE recycling industries for its simplicity and effectiveness. Experience the operational ease and the high-quality results that have made this line a favored choice among industry professionals.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Harnessing the power of plastic recycling significantly cuts down environmental pollutants generated by plastic waste, safeguarding land and aquatic ecosystems from harm.
Resource conservation: By reimagining and reusing plastic products, we can dramatically cut the demand for virgin plastics, conserving precious non-renewable resources such as oil.
2. Policy support
Government promotion: With a keen eye on sustainable futures, governments globally are championing environmental initiatives, enacting robust policies and regulations to bolster the burgeoning plastic recycling industry.
Economic incentives: Many nations are rolling out financial benefits like tax breaks and subsidies for recycling companies, fueling industry growth and innovation.
3. Market demand
Enterprise demand: As eco-consciousness soars, an ever-growing number of businesses are opting for recycled plastics to shrink their environmental impact.
Consumer preference: With a surge in eco-friendly product demand, consumers are increasingly willing to invest more in items crafted from recycled materials.
4. Technological progress
Recycling technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the process, making it more efficient, cost-effective, and yielding superior quality outputs.
Innovative applications: Breakthroughs in new materials and processes are expanding the horizons for recycled plastics, enabling their use in diverse areas such as architecture, fashion, and beyond.
5. Global Trends
International Cooperation: A collective effort is underway as environmental organizations and businesses across the globe collaborate to propel the plastic recycling industry forward.
Standardization: Establishing international standards elevates the quality of recycled plastics, enhancing their global market circulation and utilization.
The plastic recycling industry is poised for a remarkable journey ahead, offering vast potential and undeniable benefits. It curtails environmental impact and conserves resources while thriving on policy backing and market appetite. With continual technological strides and bolstered global alliances, the industry's future is indeed promising.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and production capacity needs. We offer bespoke recommendations for the most effective granulation line combinations, tailored to meet each customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and budget-friendly cost, single screw granulators are ideal for ordinary plastics like single material PP and PE new materials. However, they offer limited adaptability to mixed or impurity-laden recycled materials and exhibit restricted processing capacity.
Twin screw: Boasting robust mixing capabilities, twin screw granulators excel in handling recycled or mixed materials (PP, PE) and modified plastics with additives like flame retardants or colorants, delivering enhanced yield and stability.
Triple screw: Often chosen for scenarios demanding high output and precision, such as high-end engineering plastic granulation, triple screw granulators come with higher costs and intricate maintenance requirements.
Suggestion: Opt for twin-screw granulators when dealing with recycled or mixed modified raw materials. For single raw materials and budget-conscious scenarios, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: With a processing capacity of 50-200 kg/hour, this compact and efficient model is ideal for startups or small-scale production ventures, offering a perfect balance between function and space.
Medium Sized Granulator: Designed to handle 200-500 kg/h, this model is a staple in recycling plants and facilities specializing in modified plastics. Its ability to scale operations makes it a valuable asset in medium-sized enterprises.
Large Granulator: Engineered for heavy-duty requirements, this granulator processes over 500 kg/hour. It demands integration with a high-power motor and sophisticated automation system to optimize its full potential.
Adjustment Method: Tailor your production capacity with precision. Adjust the screw speed, feeding speed, or mold aperture to seamlessly modify output according to specific needs.
Q: Can this machine proficiently handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for materials?
A: Certain advanced equipment models come with an integrated pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, necessitate additional pre-treatment steps like centrifugal dehydration to ensure optimal processing.
Q: Does the equipment accommodate various types of melted plastics? Is equipment adjustment required when switching raw materials?
A: Materials with a higher melt index exhibit greater flowability, making them easier to process. For instance, LDPE with an MI of 10 is simpler to handle compared to HDPE with an MI of 2, enhancing operational efficiency.
Q: What are the best practices for controlling the uniformity, density, and shape of the particles produced?
A: Achieving particle uniformity is influenced by the screw design and temperature control accuracy. A larger aspect ratio in the screw design contributes to more uniform plasticization, while precise temperature regulation ensures consistency.
The shape of the particles is determined by the cutting method employed:
Underwater Strip Cutting: This method produces regular-shaped particles, making it ideal for applications with high-precision requirements.
Hot Cutting Grain: Known for its efficiency, this method may result in particles with burrs, which could be a consideration for specific applications.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in advancing environmental sustainability through cutting-edge technology and innovative solutions in plastic recycling.
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