Soft Plastic Granulation Line
Customers can select from an efficient range of two-stage, three-stage, and four-stage machines, all carefully crafted to meet diverse production demands. The uniquely engineered design promises exceptional compatibility and enhanced granulation results. Especially adept at recycling even the dirtiest waste and repurposing scraps, this granulator sets a new standard. Its high-torque gearbox guarantees whisper-quiet operation and flawless performance. The specially designed screw ensures seamless coordination, significantly minimizing issues like particle black spots and color inconsistencies. Tailored to material characteristics, it features a forced feeding system and a hydraulic mesh changer to boost capacity while conserving energy. Furthermore, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter that meticulously slices the molten plastic into minuscule, uniform particles. Throughout the cutting process, the plastic is dynamically rotated, stirred, and rubbed, achieving unparalleled uniformity in size and shape, thereby vastly improving the plastic's reprocessing potential.
Our Machine Line is an ideal solution for mitigating plastic degradation and producing superior quality particles. It's a trusted ally for clients dedicated to recycling PP, PE, and a variety of other hard plastic materials. Not only is the machine incredibly user-friendly, but it also represents a highly effective granulation recycling model, earning widespread acclaim in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: In the realm of ecological preservation, plastic recycling stands as a formidable ally, substantially curtailing the detrimental environmental impact of plastic waste. This practice not only mitigates pollution but also safeguards our precious land and water resources from irreversible harm.
Resource conservation: Recycling and reusing plastics is a strategic move towards conserving vital resources. This initiative not only diminishes the demand for new, virgin plastics but also plays a pivotal role in preserving non-renewable resources such as oil, thereby contributing to sustainable development.
2. Policy support
Government promotion: On a global scale, governments are taking robust steps to champion environmental protection. By enacting a plethora of policies and regulations, they are fostering an environment that encourages and accelerates the growth of the plastic recycling industry, paving the way for a more sustainable future.
Economic incentives: In a bid to bolster the industry, numerous countries have rolled out economic incentives, including tax benefits and subsidies, to galvanize plastic recycling companies, thereby providing a fertile ground for industry expansion and innovation.
3. Market demand
Enterprise demand: As the collective consciousness towards environmental protection heightens, enterprises are increasingly aligning their operations with sustainable practices. This shift is evident as more businesses opt for recycled plastics, significantly minimizing their environmental footprint and championing a greener planet.
Consumer preference: The burgeoning demand for eco-friendly products is reshaping consumer behavior. Today’s conscientious consumers are not only inclined towards products crafted from recycled materials, but they are also willing to invest more for such sustainable choices, thereby driving market trends towards a greener horizon.
4. Technological progress
Recycling technology: As we stand on the cusp of a technological renaissance, advancements in plastic recycling technology are revolutionizing the industry. These enhancements ensure that the recycling process is not only more efficient and cost-effective but also yields superior quality outputs, thereby broadening the scope for innovation.
Innovative applications: The dawn of novel materials and processes is unlocking new frontiers for recycled plastics. From robust building materials to intricate textiles, the application of these recycled resources is expanding across various sectors, heralding an era of limitless possibilities and sustainable progress.
5. Global Trends
International Cooperation: In an era of globalization, the world is coming together to champion the cause of environmental sustainability. Through collaborative efforts among environmental organizations and enterprises, we are witnessing a unified push towards the flourishing of the plastic recycling industry.
Standardization: The establishment of international standards is a pivotal step towards ensuring the integrity and quality of recycled plastics. This not only facilitates their seamless integration into the global market but also enhances their circulation, fostering international trade and cooperation.
The plastic recycling industry is on the brink of a transformative journey, with vast potentials and unparalleled advantages. It not only stands as a guardian against environmental degradation and a steward of resource conservation but also thrives on the twin pillars of policy support and burgeoning market demand. Coupled with incessant technological breakthroughs and the momentum of global collaboration, the industry is poised to illuminate a path towards a brighter, sustainable future.
Q: What is the price of plastic granulation line?
A: The pricing of a plastic granulation line is contingent upon several factors, primarily the cleanliness requirements of the final material and the desired production capacity. We offer personalized recommendations to ensure the most cost-effective granulation line configuration that aligns seamlessly with the client's budgetary parameters, ensuring optimum value and performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: With its straightforward design and economical nature, the single screw granulator is ideal for processing standard plastics, like single material PP and PE. However, its limitations become apparent when dealing with mixed or recycled materials containing impurities, given its constrained processing capacity and adaptability.
Twin screw: Renowned for its robust mixing capabilities, the twin screw granulator shines in processing recycled and mixed materials, such as PP and PE blends, or modified plastics requiring additives like flame retardants and colorants. It boasts higher yield and stability, making it a preferred choice for diverse applications.
Triple screw: A powerhouse in scenarios demanding high output and precision, the triple screw granulator is tailored for high-end engineering plastic granulation. Despite its higher cost and complex maintenance, it delivers unmatched performance where precision is paramount.
Suggestion: For scenarios involving recycled or mixed modified raw materials, a twin-screw granulator would be the optimal choice. Conversely, if the raw materials are uniform and budget constraints are a consideration, a single screw granulator offers a prudent and efficient solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: With a capacity of 50-200 kg/hour, this compact powerhouse is a perfect match for startups or small-scale production facilities. It offers an excellent solution for those embarking on a recycling journey.
Medium Sized Granulator: Delivering an impressive 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic plants. Its reliability and efficiency make it indispensable for mid-sized operations.
Large Granulator: Boasting a capacity above 500 kg/hour, this formidable machine requires the support of a high-power motor and an advanced automation system. It's designed for large-scale production environments.
Adjustment Method: Tailor your production capacity easily by tweaking the screw speed, feeding speed, or mold aperture. This flexibility ensures you can adapt to varying production demands seamlessly.
Q: Can this versatile machine manage high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for the materials?
A: Some equipment is compatible with an integrated pre-drying system like a hopper dryer, yet high-humidity raw materials, such as unwashed recycled bottles, demand additional pre-treatment like centrifugal dehydration for optimal results.
Q: Does the machine accommodate various types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: Materials with a higher melt index boast superior flowability. For instance, LDPE with MI=10 processes more effortlessly compared to HDPE with MI=2, highlighting the adaptability of our machine.
Q: How do we ensure the particle uniformity, density, and shape meet precise standards?
A: Particle uniformity is influenced by screw design—larger aspect ratios lead to more consistent plasticization—and the precision of temperature control.
The particle shape is determined by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Join forces with our innovative solutions and drive progress in eco-friendly recycling practices.
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