Soft Plastic Granulation Line
Our Versatile Recycling Machine for Granulating PP and PE Plastic Films offers customers the flexibility to select two-stage, three-stage, or four-stage machines tailored to their specific production needs. This sophisticated design ensures exceptional compatibility and superior granulation results. Ideal for recycling dirty waste and generating scraps, our granulator features a high-torque gearbox for low noise and smooth operation. The unique screw design enhances coordination, effectively addressing issues of particle black spots and color differences. Equipped with a forced feeding system and hydraulic mesh changer, the machine optimizes capacity and reduces power consumption. Further, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line is engineered to heat and melt various plastic raw materials, subsequently using a high-speed rotating cutter to flawlessly slice the melted plastic into small, uniform particles. Throughout this cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring the particles are consistently shaped and sized, thereby enhancing the plastic's reprocessing performance.
Our machine Line is instrumental in minimizing plastic degradation and producing superior particles, making it an indispensable tool for clients recycling PP, PE, and other hard material plastics. Furthermore, its user-friendly operation makes it a highly practical choice for granulation recycling, gaining significant popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Pollution Reduction: Through effective recycling, plastic waste is minimized, reducing the detrimental effects on our precious land and water ecosystems.
Resource Conservation: Recycling helps decrease the need for virgin plastics, conserving non-renewable resources like oil and fostering sustainable practices.
2. Policy support
Government Promotion: Nations globally are prioritizing eco-friendly policies to stimulate the growth and development of the plastic recycling sector.
Economic Incentives: Tax benefits and subsidies are being offered by some governments to boost the plastic recycling industry.
3. Market demand
Enterprise Demand: As environmental consciousness rises, companies are increasingly opting for recycled plastics to minimize ecological impacts.
Consumer Preference: The market is pivoting towards greener products, with consumers willing to invest more in items made from recycled materials.
4. Technological progress
Recycling Technology: Advancements in recycling technology are enhancing efficiency, reducing costs, and improving the quality of recycled products.
Innovative Applications: New materials and processes are broadening the use of recycled plastics in diverse industries like construction and textiles.
5. Global Trends
International Cooperation: Enterprise and environmental collaborations worldwide are advancing the plastic recycling industry.
Standardization: The establishment of international standards elevates the quality and global market circulation of recycled materials.
The plastic recycling industry is poised for tremendous growth with its ability to curb pollution and conserve resources, bolstered by supportive policies and growing market demand. Technological innovations and global partnerships promise a promising future for this vital industry.
Q: What is the price of a plastic granulation line?
A: Pricing depends on the desired cleanliness and production capacity. We offer tailored granulation line solutions to fit the customer's specific budget and needs.
Q: What differentiates single, twin, and triple screw granulators? Which is ideal for my requirements?
A:Single Screw: Economical and simple, perfect for basic plastics like single-material PP and PE, but less effective with mixed or impure materials.
Twin Screw: Offers superior mixing, ideal for recycled and mixed materials, as well as modified plastics, ensuring greater yield and consistency.
Triple Screw: Suited for high precision and output needs in advanced plastic granulation but comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. For single material and budget constraints, a single screw is viable.
Q: What is the production capacity per hour or day? Is it adjustable?
A: Experience precision and efficiency with our Small Granulator, designed to meet the specific needs of startups or small-scale production facilities. With a capacity of 50-200 kg/hour, it's your ideal partner in crafting a successful recycling operation.
Our Medium-Sized Granulator stands as a pillar in recycling and modified plastic plants, boasting a processing capacity of 200-500 kg/h. It's engineered to seamlessly integrate into your production line, enhancing your operational capabilities.
Introducing our Large Granulator, a powerhouse in the realm of plastic recycling. With a capacity exceeding 500 kg/hour, it is expertly paired with a high-power motor and automation system to deliver unparalleled productivity and efficiency.
Adjustment Method: Discover versatility at every turn with our machine's capacity adjustment feature. Tailor your operations with ease by adjusting the screw speed, feeding speed, or mold aperture, ensuring your production is always at its peak.
Q: Is your facility equipped to handle high humidity, impurities, or mixed plastics? Are pre-processing steps such as crushing and cleaning necessary for optimal performance?
A: Our advanced equipment can integrate a pre-drying system, like a hopper dryer, to enhance efficiency. However, high humidity raw materials, for example, unwashed recycled bottles, may require additional pre-treatment, such as centrifugal dehydration, to ensure optimal processing.
Q: Can the equipment adapt to various types of melted plastics? Is there a need to adjust settings when switching between different raw materials?
A: Our system is designed for flexibility, accommodating high melt index plastics with ease. For example, LDPE with MI=10 flows more smoothly compared to HDPE with MI=2, allowing for easier processing and efficient transitions.
Q: What strategies are employed to maintain the uniformity, density, and shape of the granulated particles?
A: Ensuring particle uniformity relies heavily on the screw design, such as selecting a larger aspect ratio to achieve more consistent plasticization, paired with precise temperature control for optimal results.
The choice in cutting method dictates the particle shape:
Underwater Strip Cutting: This method produces regular-shaped particles, ideal for high-precision applications requiring consistent quality.
Hot Cutting Grain: Offers high efficiency in production, though particles may have minor burrs.
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