Soft Plastic Granulation Line
Elevate your recycling efficiency with our versatile granulator options! Customers can tailor their production with two-stage, three-stage, or four-stage machines, each meticulously designed for exceptional compatibility and superior granulation capabilities. Especially adept at recycling dirty waste and generating remnants, this granulator boasts a high-torque gear box for quiet, seamless operations. Its uniquely engineered screw design enhances synchronization, effectively eliminating particle black spots and color disparity issues. Equipped with forced feeding and a hydraulic mesh changer, it optimizes capacity and minimizes power consumption. Our sophisticated vacuum and conventional exhaust systems efficiently expel moisture, gases, and impurities, delivering a more stable extrusion process and producing solid particles of the highest quality.
Hard Plastic Granulation Line
Transform your plastic raw materials with precision through our cutting-edge Machine Line, which seamlessly heats and melts plastics before employing a high-speed cutter to transform them into consistently uniform particles. This efficient process involves rapid rotation, stirring, and friction during cutting, ensuring the particles' uniform size and shape while significantly enhancing the plastic's reprocessing performance.
Experience unparalleled efficiency in recycling with our Machine Line, expertly reducing plastic degradation and producing superior quality particles. A trusted ally in recycling PP, PE, and other hard plastics, this machine is not only user-friendly but also embodies a highly practical granulation recycling model. Its immense popularity in the PP, PE recycling sector speaks to its effectiveness and ease of operation.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly diminish the environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources from harm.
Resource Conservation: By championing the recycling and reuse of plastic products, we diminish the need for virgin plastics and conserve invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are intensifying their focus on environmental protection, introducing a plethora of policies and regulations to actively encourage and nurture the growth of the plastic recycling industry.
Economic Incentives: In select nations, governments are offering enticing tax incentives and subsidies to plastic recycling companies, further propelling the industry's development.
3. Market Demand
Enterprise Demand: With a growing commitment to environmental stewardship, a rising number of enterprises are opting for recycled plastics to minimize their ecological impact.
Consumer Preference: The desire for environmentally-friendly products is soaring; consumers are willingly paying a premium for goods crafted from recycled materials.
4. Technological Progress
Recycling Technology: Plastic recycling technology is advancing at a rapid pace, enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: The advent of novel materials and processes is unlocking new fields for recycled plastics, extending their utility into areas like building materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises across the globe are forging strong alliances to collectively advance the plastic recycling industry.
Standardization: Development of international standards is elevating the quality of recycled plastics and boosting their circulation and utilization in the global marketplace.
The plastic recycling industry is poised for a vibrant future, with its vast prospects and outstanding advantages. It not only mitigates environmental pollution and conserves resources but also benefits from the dual propulsion of policy support and market demand. As technology continues to advance and global cooperation strengthens, the horizon looks even brighter for the plastic recycling industry.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the customer's requirements regarding the cleanliness of the final material and desired production capacity. We offer tailored recommendations for the most effective granulation line combinations that align with the customer's budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which one best suits my needs?
A:Single Screw: Featuring a straightforward structure and low cost, it is ideal for processing standard plastics like single material PP and PE new materials. However, it has limited adaptability to mixed or impurity-laden recycled materials, with constrained processing capacity.
Twin Screw: Known for robust mixing capabilities, it is perfect for processing recycled or mixed materials (e.g., PP, PE mixtures) or modified plastics that require additives (such as flame retardants, colorants). It yields higher output and enhanced stability.
Triple Screw: This type excels in scenarios demanding high output and precision, such as high-end engineering plastic granulation. However, it involves higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the raw material is single and budget constraints exist, a single screw granulator presents a solid choice.
Q: What is the production range per hour or day, and is it adjustable?
A: Small granulator: Capable of processing 50-200 kg/hour, this versatile granulator is perfect for startups or small-scale productions seeking efficient recycling solutions.
Medium sized granulator: With a capacity of 200-500 kg/hour, this robust granulator is a staple in recycling plants and modified plastic plants, ensuring consistent output.
Large granulator: Designed for high-output needs, this powerhouse processes over 500 kg/hour, requiring integration with a high-power motor and a sophisticated automation system.
Adjustment method: Seamlessly adjust capacity by modifying screw speed, feeding speed, or mold aperture to meet your specific production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for the materials?
A: Certain setups can incorporate a pre-drying system like a hopper dryer, but materials with high humidity, such as unwashed recycled bottles, require additional pre-treatment like centrifugal dehydration to ensure optimal performance.
Q: Does the system support various melted plastic types? Is equipment modification needed when alternating raw materials?
A: Materials with a higher melt index exhibit greater flowability, meaning that LDPE with MI=10 processes more easily than HDPE with MI=2, allowing flexible handling of diverse raw materials.
Q: How is uniformity, density, and the shape of particles controlled?
A: Particle uniformity is influenced by the screw design; a larger aspect ratio facilitates more uniform plasticization. Precision in temperature control further enhances this uniformity.
The particle shape is determined by the cutting method:
Underwater strip cutting: Produces regular particles, ideal for applications with high-precision requirements.
Hot cutting grain: Offers high efficiency but may result in particles with burrs, suitable for less demanding applications.
Partner with Us for a Sustainable Future in Plastic Recycling. Join forces with us to revolutionize plastic recycling with our advanced granulator technology, tailored to meet the demands of modern recycling initiatives.
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