Soft Plastic Granulation Line: Unleashing the power of innovation, this cutting-edge line is meticulously engineered to transform soft plastics into high-quality granules, paving the path for a sustainable future.
With our versatile pelletizer options—choose between two-stage, three-stage, and four-stage configurations tailored to your production needs. Ingeniously designed for outstanding compatibility and optimum granulation, this machine stands out in recycling dirty waste and scrap production. Experience the advantages of a high-torque gearbox that boasts a low noise level and smooth operation. The specialized screw design enhances coordination, reducing black spot and color variance issues. Tailored to material characteristics, it features forced feeding and a hydraulic mesh changer for superior capacity and energy efficiency. Enhanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, ensuring stable extrusion and superior solid particles.
Hard Plastic Granulation Line: Discover the next level of plastic transformation with our hard plastic granulation line, specifically designed to handle robust materials with precision and efficiency.
This innovative machine line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to create small, uniform particles. The cutting process involves rapid rotation, stirring, and rubbing, resulting in consistently uniform particle size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
Our machine line plays a crucial role in reducing plastic degradation and producing superior particles, making it an indispensable asset for clients recycling PP, PE, and other hard material plastics. User-friendly and practical, this granulation recycling mode has gained immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: By harnessing the power of plastic recycling, we can significantly mitigate the hazardous environmental pollution caused by plastic waste. This noble effort reduces the detrimental impact on our precious land and vital water resources.
Resource conservation: Embrace the future of sustainability by recycling and reusing plastic products. This not only curtails the need for virgin plastics but also preserves precious non-renewable resources like oil, driving us towards a more sustainable tomorrow.
2. Policy support
Government promotion: Recognizing the indispensability of environmental stewardship, governments globally are steadfastly advancing eco-friendly policies and regulations. These initiatives aim to bolster and foster the thriving development of the plastic recycling industry.
Economic incentives: In a beacon of forward-thinking, numerous countries offer enticing tax incentives and subsidies to plastic recycling enterprises. This strategic support fuels industry growth, ushering in an era of prosperous environmental responsibility.
3. Market demand
Enterprise demand: As environmental consciousness rises, a growing number of enterprises are pivoting towards recycled plastics. This transition helps significantly diminish their ecological footprint, showcasing their commitment to a greener world.
Consumer preference: Today’s consumers are increasingly seeking environmentally friendly products, demonstrating a willingness to invest more in offerings made from recycled materials. This shift in consumer behavior is reshaping the market landscape.
4. Technological progress
Recycling technology: Witness the dawn of cutting-edge advancements in plastic recycling technology. These innovations render the recycling process more efficient, cost-effective, and elevate the quality, enabling a superior recycling experience.
Innovative applications: The horizon of possibilities widens with the development of new materials and processes, facilitating the application of recycled plastics across diverse fields like construction materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and businesses worldwide are forging stronger partnerships, uniting efforts to propel the vibrant growth of the plastic recycling industry.
Standardization: The crafting of international standards plays a pivotal role in enhancing the quality of recycled plastics. This progression encourages their seamless circulation and broader utilization in the global marketplace.
The plastic recycling industry stands on the cusp of expansive growth and notable advantages. Not only does it play a crucial role in curbing pollution and conserving resources, but it also thrives under the dual impetus of policy backing and soaring market demand. With relentless technological advancements and burgeoning global collaboration, a radiant future awaits the plastic recycling industry.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. We are committed to recommending the most efficient granulation line configuration aligned with the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Boasting a straightforward design and economical cost, this is ideal for processing standard plastics like single material PP and PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, as is its processing capacity.
Twin screw: Exhibiting exceptional mixing capabilities, this is perfect for handling recycled, mixed, or additive-enhanced modified plastics (e.g., with flame retardants, colorants). It offers greater yield and operational stability.
Triple screw: Tailored for situations demanding high output and precision, such as high-end engineering plastic granulation. While it offers superior capabilities, it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. Conversely, for single raw materials with budget constraints, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing 50-200 kg/hour, it perfectly suits startups or small-scale production needs, offering flexibility and scalability.
Medium-Sized Granulator: This powerhouse granulator, processing between 200 and 500 kg per hour, is a common sight in both recycling and modified plastic plants, proving its efficiency and reliability.
Large Granulator: For those with grand objectives, this granulator processes over 500 kg per hour. It partners seamlessly with high-power motors and sophisticated automation systems, elevating your production capabilities.
Adjustment Method: Tailor the production capacity effortlessly through adjustments in screw speed, feeding speed, or the mold's aperture, offering versatility at your fingertips.
Q: Can the system proficiently manage high humidity, impurities, or a mix of plastics? Is pre-processing like crushing and cleaning necessary for the materials?
A: Certain equipment seamlessly integrates a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, necessitate additional pre-treatment methods like centrifugal dehydration to ensure optimal performance.
Q: Does the system accommodate various melted plastic types? Are equipment adjustments required when shifting between raw materials?
A: Plastics with a higher melt index exhibit superior flowability. For instance, LDPE with a melt index of 10 is more manageable than HDPE with a melt index of 2, highlighting the system's adaptability to diverse materials.
Q: What strategies ensure control over the uniformity, density, and shape of the produced particles?
A: The uniformity of particles hinges on the screw's design, where a larger aspect ratio enhances plasticization uniformity, coupled with precise temperature control for consistent results.
Particle shape is influenced by the chosen cutting method:
Underwater Strip Cutting: This method yields regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers exceptional efficiency, though it may result in particles with burrs.
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