Soft Plastic Granulation Line
Our cutting-edge Plastic Granulation Line offers unparalleled versatility, allowing customers to select from two-stage, three-stage, and four-stage machines tailored to their specific production needs. This meticulously engineered design ensures superior compatibility and enhanced granulation efficiency. Perfectly crafted for recycling challenging waste materials and producing high-quality scraps, the granulator is equipped with a high-torque gearbox for low-noise, seamless operation. The innovative screw design ensures enhanced coordination, effectively addressing issues of particle black spots and color discrepancies. To further optimize performance based on material characteristics, the system includes a forced feeding mechanism and hydraulic mesh changer for increased capacity and energy savings. Additionally, our advanced vacuum and traditional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing more consistent extrusion and superior solid particles.
Hard Plastic Granulation Line
This revolutionary Machine Line is designed to expertly heat and melt a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles that are consistently sized and shaped. This uniformity significantly enhances the reprocessing capabilities of the plastic, making it an invaluable tool for efficient plastic management.
The innovative Machine Line is a remarkable solution that minimizes plastic degradation while producing superior quality particles. It's the perfect ally for clients engaged in the recycling of PP, PE, and other hard material plastics. Not only is this machine line incredibly user-friendly, but it also represents a highly practical granulation recycling model that has gained immense popularity in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Harness the power of plastic recycling to significantly cut down on environmental pollution. By recycling, we minimize the harmful effects on land and water resources, paving the way for a cleaner, greener planet.
Resource Conservation: Through efficient recycling and reuse of plastic products, the demand for virgin plastics plummets, thus conserving precious non-renewable resources like oil. A sustainable choice for tomorrow!
2. Policy Support
Government Promotion: As global governments prioritize environmental protection, they've implemented robust policies and regulations, championing the plastic recycling industry's growth and sustainability.
Economic Incentives: To further bolster industry progress, some nations are generously offering tax benefits and subsidies to plastic recycling companies, ensuring the sector's thriving future.
3. Market Demand
Enterprise Demand: With growing eco-consciousness, an increasing number of enterprises are opting for recycled plastics, significantly reducing their ecological footprint.
Consumer Preference: As consumers lean towards greener products, the demand for items crafted from recycled materials rises sharply, with many willing to pay a premium for sustainability.
4. Technological Progress
Recycling Technology: Breakthroughs in recycling technology are revolutionizing the process, making it more efficient, cost-effective, and yielding superior quality results.
Innovative Applications: Emerging materials and processes are expanding the use of recycled plastics across diverse fields, from building materials to textiles and beyond.
5. Global Trends
International Cooperation: Around the globe, environmental organizations and enterprises are joining forces, advocating for the growth of the plastic recycling industry.
Standardization: Developing international standards elevates the quality of recycled plastics, enhancing their global market circulation and application.
With its vast prospects and unparalleled advantages, the plastic recycling industry not only curtails pollution and conserves resources but also benefits from strong policy backing and market demand. As technology advances and global cooperation intensifies, the industry's future shines brightly.
Q: What is the price of a plastic granulation line?
A: The price varies based on the desired cleanliness of the final material and the production capacity required. We provide tailored recommendations for the most effective granulation line combinations, aligning with your budgetary considerations.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option integrates best with my specifications?
A:Single Screw: With its straightforward design and cost-effectiveness, it's apt for processing standard plastics such as single material PP and PE. However, it struggles with mixed materials or recycled materials containing impurities, offering limited processing scope.
Twin Screw: Boasting robust mixing capabilities, it's ideal for recycled and mixed materials (like PP, PE mixtures) or modified plastics needing additives (flame retardants, colorants). It guarantees superior yield and stability.
Triple Screw: Primarily utilized where high output and precision are pivotal (e.g., premium engineering plastic granulation). It’s a high-cost, complex maintenance choice.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If the raw materials are singular and budget-constrained, a single screw granulator remains an excellent option.
Q: What are the production range capabilities hourly or daily? Is there flexibility to adjust it?
A: Compact Granulator: Capable of processing between 50-200 kg/hour, this small yet mighty machine is perfect for startups or those embarking on small-scale production ventures. It offers the ideal blend of efficiency and precision for fledgling operations seeking to make their mark.
Medium-Sized Granulator: With a robust capacity range of 200-500 kg/hour, this versatile model is a staple in recycling plants and modified plastic facilities. Its adaptability makes it an invaluable asset for operations looking to efficiently handle moderate quantities of material.
Large Granulator: Designed for high-demand environments, this powerhouse processes over 500 kg/hour. It necessitates pairing with a high-power motor and an advanced automation system, guaranteeing seamless integration into large-scale production lines.
Adjustment Method: Tailor the production capacity to your specific needs by fine-tuning the screw speed, adjusting the feeding speed, or modifying the mold aperture. Each adjustment leverages precision engineering to optimize output.
Q: Is the granulator capable of handling materials with high humidity, impurities, or mixed plastics? Do these materials require pre-processing, such as crushing and cleaning?
A: Certain models can be equipped with an integrated pre-drying system, like a hopper dryer. However, if you're dealing with high humidity raw materials—such as unwashed recycled bottles—additional pre-treatment, such as centrifugal dehydration, is recommended to ensure optimal performance.
Q: Does the equipment support the processing of various melted plastic types? Is equipment adjustment necessary when switching between different raw materials?
A: The melt index is a critical factor; materials with a higher melt index exhibit better flowability. For example, LDPE with a melt index (MI) of 10 is more effortlessly processed than HDPE with an MI of 2, ensuring seamless transitions across different materials.
Q: What methods are employed to control the uniformity, density, and shape of the produced particles?
A: Particle uniformity is largely determined by the meticulous design of the screw. For instance, a larger aspect ratio enhances plasticization uniformity, while precise temperature control ensures consistent results.
The particle shape is influenced by the cutting technique employed:
Underwater Pelletizing: Produces regular, geometrically consistent particles, meeting high-precision requirements with ease;
Hot Die Face Cutting: Offers high efficiency, though it may result in particles with occasional burrs, suited for applications where speed is paramount.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling.
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