Soft Plastic Granulation Line
Customers can tailor their choices with our versatile granulation options that include two-stage, three-stage, and four-stage machines, perfectly adaptable to meet diverse production needs. Thoughtfully crafted with a unique design, our granulators ensure exceptional compatibility and superior granulation results. Ideal for recycling dirty waste and generating scraps, these machines come with a high-torque gear box that promises low noise levels and seamless operations. The innovative screw design enhances coordination, effectively addressing issues like particle black spots and color discrepancies. Equipped with features like forced feeding and a hydraulic mesh changer, our machines optimize capacity while conserving energy. The incorporation of both vacuum and conventional exhaust systems allows for efficient removal of moisture, exhaust gases, and impurities, ensuring consistent extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line efficiently melts and processes various plastic raw materials, utilizing a high-speed rotating cutter to transform them into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, mixing, and friction, resulting in consistently sized and shaped particles with enhanced reprocessing capabilities. This meticulous operation elevates the overall reprocessing performance of the plastic, making it an invaluable asset in recycling processes.
The Machine Line is instrumental in minimizing plastic degradation while producing high-quality particles, serving as an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practicality make it a favored choice in the PP and PE recycling sector, offering an efficient and reliable granulation recycling mode that has garnered widespread acclaim.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Promising Horizon and Distinctive Advantages of the Plastic Recycling Industry
1. Environmental Safeguarding
Mitigation of Pollution: Embrace plastic recycling as a powerful solution to drastically reduce pollution. Recycle to significantly decrease the adverse impact of plastic waste on our pristine land and water resources.
Resource Preservation: By recycling and reusing, we curtail the dependence on virgin plastics. This practice is vital in conserving our precious non-renewable resources, such as oil.
2. Policy Endorsement
Governmental Encouragement: Worldwide, governments champion the cause of environmental protection, introducing a plethora of policies and regulations to galvanize and nurture the plastic recycling sector.
Economic Benefits: In select nations, governments amplify industry growth by offering tax reliefs and subsidies to recycling enterprises.
3. Escalating Market Demand
Corporate Demand: With an ever-growing environmental consciousness, an increasing number of businesses are turning to recycled plastics to lessen their ecological imprint.
Consumer Inclination: There is a surge in consumer preference for eco-friendly products, and they are ready to invest more in items made from recycled materials.
4. Technological Innovations
Advanced Recycling Techniques: Cutting-edge plastic recycling technology is continuously evolving, enhancing efficiency, cost-effectiveness, and output quality.
Novel Applications: The advent of innovative materials and processes allows recycled plastics to venture into diverse sectors, including construction and textiles.
5. Global Synergies
International Alliances: Organizations and companies globally are forging partnerships to collectively advance the plastic recycling industry.
Standardization: The establishment of global standards significantly boosts the quality of recycled plastics, facilitating their worldwide distribution and utilization.
The plastic recycling industry boasts expansive opportunities and profound advantages. It not only curtails pollution and conserves resources but also enjoys robust support from policies and burgeoning market demand. With relentless technological progress and enhanced global partnerships, the industry's future shines even brighter.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent on the desired purity of the final product and the production capacity needed. We can suggest the most suitable granulation line configuration based on the customer's budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is best suited for me?
A:Single Screw: Featuring a simple design, it is cost-effective and ideal for standard plastics (e.g., single material PP, PE). However, it struggles with mixed or impure recycled materials, limiting its processing capacity.
Twin Screw: Offers robust mixing capabilities, perfect for recycled and mixed materials (e.g., PP, PE blends) or modified plastics requiring additives (e.g., flame retardants, colorants), ensuring superior output and stability.
Triple Screw: Tailored for high-output, high-precision scenarios (e.g., premium engineering plastic granulation), albeit at a higher cost and maintenance complexity.
Recommendation: For recycled or modified mixtures, twin-screw granulators are ideal. However, for single-material use on a budget, a single screw granulator is a viable choice.
Q: What is the adjustable production capacity range, hourly or daily?
A: Small Granulator: Engineered for small-scale production, this machine offers a throughput of 50-200 kg/hour, making it a perfect match for startups looking to step into the recycling industry.
Medium-Sized Granulator: Ideal for recycling and modified plastic plants, this granulator handles 200-500 kg/h with ease, offering an optimal balance between capacity and footprint.
Large Granulator: With a capacity exceeding 500 kg/hour, this robust machine is designed for large-scale operations, requiring integration with high-power motors and advanced automation systems for peak performance.
Adjustment Method: Seamlessly adjust capacity by fine-tuning the screw speed, feeding speed, or mold aperture, providing customization for optimal production efficiency.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (like crushing and cleaning) before use?
A: Certain models come equipped with a pre-drying system, such as a hopper dryer, yet high humidity materials, like unwashed recycled bottles, necessitate additional pre-treatment steps, including centrifugal dehydration.
Q: Does it support various types of melted plastics? Is equipment adjustment needed when changing raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with an MI=10 is processed more effortlessly than HDPE with MI=2, showcasing our machine's flexibility.
Q: How to maintain consistent particle uniformity, density, and shape throughout the process?
A: Particle uniformity is influenced by an expertly designed screw, such as one with a larger aspect ratio, enhancing plasticization, while meticulous temperature control ensures consistency.
The Cutting Method Dictates Particle Shape:
Underwater Strip Cutting: Produces regular, precision-grade particles suitable for high-spec applications.
Hot Cutting Grain: Offers high efficiency, though some particles may exhibit minor burrs, ideal for less critical uses.
Join Forces with Us to Pave the Way for Sustainable Plastic Recycling Solutions.
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