Soft Plastic Granulation Line
Customers are presented with the versatile option to choose from two-stage, three-stage, and four-stage machines, meticulously crafted to meet diverse production needs. Our unique design ensures exceptional compatibility and superior granulation outcomes. This granulator is expertly engineered for efficiently recycling contaminated waste and transforming them into valuable scraps. Key features include a high-torque, low-noise gearbox ensuring smooth operation and longevity. Our specially designed screws offer enhanced coordination, thereby significantly minimizing issues such as particle black spots and color variance. Tailored to the material's characteristics, it comes equipped with a forced feeding system and a hydraulic mesh changer, optimizing capacity and ensuring energy efficiency. To further enhance performance, our state-of-the-art vacuum and traditional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing more stable extrusion and higher quality solid particles.
Hard Plastic Granulation Line
Our advanced Machine Line is engineered to meticulously heat and melt a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms the melted plastic into small, consistent particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing actions, ensuring a uniform size and shape of particles. This process significantly enhances the reprocessing capabilities of plastic materials, paving the way for superior quality and performance.
This innovative Machine Line significantly reduces plastic degradation while producing superior quality particles, making it an indispensable solution for clients engaged in the recycling of PP, PE, and other hard plastic materials. Furthermore, its user-friendly design simplifies operation, establishing it as a highly practical and efficient granulation recycling method. Its popularity continues to soar in the PP, PE recycling industry, setting a new standard in sustainable recycling practices.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction: Engaging in plastic recycling significantly diminishes the environmental pollution wrought by plastic waste. It plays a crucial role in safeguarding our precious land and water resources from further degradation.
Conservation of Resources: By embracing the recycling and reuse of plastic products, the demand for virgin plastics is curbed. This practice conserves vital non-renewable resources, such as oil, paving the way for a more sustainable future.
2. Policy Support
Government Promotion: Globally, governments are increasingly dedicated to environmental stewardship, implementing policies and regulations that actively encourage and bolster the plastic recycling industry's growth.
Economic Incentives: In numerous nations, governments offer attractive tax incentives and substantial subsidies to plastic recycling enterprises, further accelerating industry expansion.
3. Market Demand
Enterprise Demand: As environmental awareness permeates corporate consciousness, a growing number of enterprises opt for recycled plastics to lessen their environmental impact.
Consumer Preference: The burgeoning demand for eco-friendly products is evident, with consumers readily paying a premium for items crafted from recycled materials.
4. Technological Progress
Revolution in Recycling Technology: Advancements in plastic recycling technology continually enhance processing efficiency, cost-effectiveness, and quality, setting new industry standards.
Pioneering Applications: Innovative materials and processes are driving recycled plastics into new realms, including construction materials and textiles, broadening their utility.
5. Global Trends
International Cooperation: Environmental organizations and enterprises are forging global partnerships to collectively advance the plastic recycling industry's development.
Standardization: The establishment of international standards significantly improves the quality of recycled plastics, promoting their global market circulation and utilization.
The plastic recycling industry boasts expansive prospects and distinct advantages. It effectively mitigates environmental pollution, conserves valuable resources, and thrives under the dual impetus of policy support and escalating market demand. With relentless technological evolution and bolstered international cooperation, a luminous future awaits the plastic recycling industry.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the final material's cleanliness and desired production capacity. We're adept at recommending the most cost-effective granulation line tailored to a customer's budget and unique needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option aligns best with my requirements?
A:Single Screw: Featuring a simple structure and low cost, it's ideal for processing conventional plastics like single-material PP and PE. However, it struggles with mixed or contaminated recycled materials, offering limited capacity.
Twin Screw: Known for its robust mixing capability, it's perfect for handling recycled, mixed, or modified plastics that incorporate additives like flame retardants or colorants, ensuring superior yield and stability.
Triple Screw: Best suited for high-output, high-precision scenarios, such as high-end engineering plastic granulation. While it offers superior performance, it comes with high costs and complex maintenance needs.
Suggestion: For recycled or modified mixed raw materials, opt for a twin-screw granulator. If dealing with single raw materials on a tighter budget, a single screw granulator is a viable choice.
Q: What is the hourly or daily production capacity range? Can it be adjusted?
A: Small Granulator: Ranges from 50-200 kg/hour, ideal for startups or small-scale production, offering flexibility to accommodate varying demands.
Medium-sized granulator: Offering a processing capacity of 200-500 kg/h, this versatile machine is a staple in recycling plants and modified plastic facilities.
Large granulator: With an impressive capacity exceeding 500 kg/hour, this powerhouse requires synchronization with a high-power motor and advanced automation system for optimal performance.
Adjustment method: Fine-tune your operations by adjusting the screw speed, feeding speed, or mold aperture to seamlessly manage capacity.
Q: Can the machine effectively handle plastics with high humidity, impurities, or mixed materials? Are preprocessing steps like crushing and cleaning necessary for optimal results?
A: Certain models can incorporate a pre-drying system such as a hopper dryer. However, high humidity materials, like unwashed recycled bottles, necessitate additional pre-treatment processes, including centrifugal dehydration.
Q: Is the equipment compatible with various types of melted plastics? Are adjustments required when transitioning between different raw materials?
A: Materials with a higher melt index, such as LDPE (MI=10), offer superior flowability and are easier to process compared to those like HDPE (MI=2).
Q: What methods ensure the uniformity, density, and desired shape of the resulting particles?
A: Achieving uniformity in particles hinges on the screw design, with a larger aspect ratio enhancing plasticization uniformity, alongside precise temperature control.
The particle shape is expertly crafted through cutting method selection:
Underwater strip cutting: Delivers regular particles, meeting high-precision standards.
Hot cutting grain: Offers high efficiency, though may result in slight burrs.
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