Introducing the Soft Plastic Granulation Line: the epitome of efficiency and precision in plastic recycling. Designed to offer unparalleled performance, this line is perfect for transforming soft plastics into high-quality granules with ease and finesse.
Choose from our adaptable two-stage, three-stage, and four-stage machine configurations to tailor your granulation process to your production needs. Our innovative design ensures exceptional compatibility and superior granulation quality. This granulator excels in recycling contaminated waste and generating scrap materials with efficiency and precision. Equipped with a high torque, low noise gear box, it ensures smooth operation and unprecedented performance. The specialized screw design enhances coordination, significantly minimizing particle black spots and color discrepancies. With features like forced feeding and a hydraulic mesh changer, it optimizes capacity and power savings. Additionally, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, delivering stable extrusion and superior solid particles.
Hard Plastic Granulation Line: Experience the ultimate in plastic recycling technology designed to transform hard plastics into immaculate granules with precision and ease.
This state-of-the-art Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to meticulously slice the molten plastic into small, uniform particles. The process involves rapid rotation, effective stirring, and skillful rubbing, achieving uniformity in particle size and shape, thereby enhancing the plastic's reprocessing potential.
Our Machine Line significantly reduces plastic degradation and produces superior particles, making it the ideal solution for clients recycling PP, PE, and other robust plastic materials. User-friendly and highly practical, this granulation recycling mode has gained immense popularity in the PP and PE recycling sectors, thanks to its exceptional ease of operation and efficiency.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Dive into the transformative world of plastic recycling—a powerful solution that dramatically cuts down on environmental pollution. By minimizing the damage caused to our precious land and water resources, it paves the way for a cleaner, greener planet.
Resource conservation: Embrace the sustainable future by recycling and reusing plastic products. This proactive approach not only reduces the demand for virgin plastics but also conserves non-renewable resources like oil, ensuring their availability for generations to come.
2. Policy support
Government promotion: As stewards of the environment, governments globally are putting environmental protection at the forefront. They have rolled out a series of robust policies and regulations to nurture and support the thriving plastic recycling industry.
Economic incentives: In certain progressive regions, governments are incentivizing the recycling sector through attractive tax breaks and subsidies, catalyzing growth and innovation within the industry.
3. Market demand
Enterprise demand: With environmental consciousness on the rise, countless enterprises are opting for recycled plastics to significantly reduce their ecological footprint and align with global sustainability goals.
Consumer preference: The eco-conscious wave is here, driving up demand for green products. Consumers are now more than willing to pay a premium for items crafted from recycled materials, knowing they are making a positive impact.
4. Technological progress
Recycling technology: Witness the evolution of recycling technology—that continually pushes boundaries, making processes more efficient, cost-effective, and significantly enhancing the quality of recycled materials.
Innovative applications: The advent of new materials and cutting-edge processes broadens the horizons for recycled plastics, enabling their use in diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: A global movement is underway as environmental organizations and businesses worldwide forge strong partnerships to collectively boost the plastic recycling industry.
Standardization: The establishment of international standards elevates the quality of recycled plastics, facilitating their seamless circulation and adoption across global markets.
The plastic recycling industry has broad prospects and significant advantages. It not only tackles environmental pollution and champions resource conservation but also stands to benefit from robust policy support and surging market demand. With relentless technological advancements and reinforced global collaborations, the plastic recycling industry is poised for an illustrious future.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the cleanliness level desired in the final material and the production capacity required. We collaborate with customers to recommend the most effective granulation line configurations, tailored to their budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Known for its simplicity and low cost, this granulator is ideal for ordinary plastics (e.g., single material PP, PE new materials). However, it has limited adaptability to mixed or recycled materials with impurities and a constrained processing capacity.
Twin screw: Boasting strong mixing capabilities, it excels in processing recycled or mixed materials (e.g., PP, PE blends) and modified plastics that require additives (e.g., flame retardants, colorants), delivering higher yield and stability.
Triple screw: This granulator is preferred in high-output, high-precision scenarios (e.g., high-end engineering plastic granulation) but comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If dealing with single materials and a tight budget, a single screw granulator offers a cost-effective solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Offers flexibility with a production range of 50-200 kg/hour, making it perfect for startups or small-scale operations that value adaptability.
Medium-sized Granulator: Capable of processing between 200-500 kg/h, these granulators are a staple in modern recycling plants and modified plastic facilities. They offer the perfect balance of efficiency and versatility.
Large Granulator: Exceeding a capacity of 500 kg/hour, these robust machines are designed to be paired with high-power motors and sophisticated automation systems for seamless, high-volume operations.
Adjustment Method: Tailor your capacity with precision through the advanced adjustment of screw speed, feeding speed, or mold aperture, ensuring optimal performance and adaptability.
Q: Can this granulator handle high humidity, impurities, or mixed plastics? Are there prerequisites, like crushing and cleaning, required for the materials?
A: For optimal results, some granulators can be adeptly integrated with a pre-drying system such as a hopper dryer. However, when dealing with high-humidity raw materials, like unwashed recycled bottles, additional pre-treatment, including centrifugal dehydration, is essential.
Q: Does the granulator support various types of melted plastics? Is equipment adjustment necessary when switching between different raw materials?
A: The ease of processing is influenced by the melt index, where a higher index indicates greater material flowability. For example, LDPE with an MI of 10 is more manageable compared to HDPE with an MI of 2.
Q: How can one ensure the uniformity, density, and shape of the plastic particles?
A: Particle uniformity is largely dictated by the screw design, such as a larger aspect ratio for enhanced plasticization uniformity, combined with precise temperature control.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Produces uniformly regular particles, ideal for applications requiring high precision.
Hot Cutting Granules: Offers high efficiency, though may result in particles with burrs.
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